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REV. N

NeoGCP

PLUS+

- 3 -

- This manual can be applied to NeoGCP i7 PLUS Ver. 5.05 and up. (Some functions 3.13 and up)

- Contact us for old version manuals.

Firmware

Version

Application

Manual Version

Changes

3.05a

Rev. H

3.06

Rev. I

- Protection setup change of OCR and OCGR

(Constant, Inverse, Instant added)

- Inverse Characteristics Curve changed
- Power factor display upgraded
- 1P2W added

4.00

Rev. K

- Ext-Module EP20 function added, ECU type setup added

4.06~

(3.13~)

Rev. L

- Protection function change of OVR, OCR, OCGR
- SVR added
- IDLE TIME setup possible up to 600[s]

5.06~

(3.13~)

Rev. N

- Setting/Breaker Type: MC added, ACB open delay added
- Added CoolDown function in manual operation
- Check -> subdivided into RPM check, OPG check, and OPS

check

- Governor Delay: changed from 0~90sec to -60~60sec.

(-) time is output before the starter motor

- Added User Timer Input(in DI) and C_User Timer (in DO)
- For ECU Type engine, NeoGCP g7 model is recommended

Содержание NeoGCP i7 PLUS+

Страница 1: ...NeoGCP i7 PLUS User s Guide Rev N...

Страница 2: ...ENTER on Menu screen 2 Press 3 times 2 times select OIL PRESS SENSOR then ENTER 3 Select Use then press ENTER RUN STATE OP GAUGE 1 Select CONTROL then ENTER on Menu screen 2 Press 3 times 1 time selec...

Страница 3: ...y upgraded 1P2W added 4 00 Rev K Ext Module EP20 function added ECU type setup added 4 06 3 13 Rev L Protection function change of OVR OCR OCGR SVR added IDLE TIME setup possible up to 600 s 5 06 3 13...

Страница 4: ...Select Screen 12 3 4 Menu Select Screen 12 3 5 4 NeoGCP i7 Cable Specification and Size 13 NeoGCP i7 Cable Specification 13 4 1 NeoGCP i7 Size 13 4 2 5 NeoGCP i7 Input and Output Port 14 Number 1 Num...

Страница 5: ...ON OFF 20 6 5 IDLE RUNNING 21 6 6 BUILD UP 21 6 7 RUNNING 21 6 8 COOLDOWN 21 6 9 STOP 22 6 10 MANUAL 22 6 11 AUTO 22 6 12 FIRE 22 6 13 SCHEDULED RUN 23 6 14 7 SYSTEM 25 POWER P 25 7 1 FREQUENCY F 25 7...

Страница 6: ...COMPENSATION CLOCK 30 7 22 8 SENSOR SET 30 Sensor Use Not use 30 8 1 RTD Sensor Resistance Value and Output setup 30 8 2 Fuel Level Gain and Offset 30 8 3 When Using EP20 31 8 4 9 DI CONFIG 32 USER FA...

Страница 7: ...LARM RESET 38 9 24 IDLE RUN 38 9 25 OIL PRESS LH S W 38 9 26 OIL PRESS RH S W 39 9 27 COOLANT LH S W 39 9 28 COOLANT RH S W 39 9 29 OIL TEMP S W 39 9 30 10 DO CONFIG 40 C_PRE CRANK 41 10 1 C_CRANK 41...

Страница 8: ...acts1 10 45 10 17 C_AIR HEATER 45 10 18 11 CONTROL 46 12 PROTECTION 47 13 SERIAL COMM 50 14 GAIN SET 50 15 PROTECTION TEST 51 16 HISTORY 51 17 Fault Items 51 Generator Related Fault Items 51 17 1 Engi...

Страница 9: ...AUTO FIRE RUN operation possible REAL TIME function also lets SCHEDULED RUN possible Engine and fuselage protection operation in 7 levels Save and view up to 30 faults Built in RS485 Comm port suppor...

Страница 10: ...k screen to Main screen without release of Alarm LAMP TEST Use to check LED on Main screen ALARM Use to switch to Alarm check screen when Alarm occurs Use to check Alarms in a sequential order when ma...

Страница 11: ...th buttons Frequency Hz Rpm Battery Voltage V Gen set voltage V Gen set phase voltage V Gen set current A Ground current A Apparent power kVA Reactive power kvar Power factor Mains voltage V Coolant t...

Страница 12: ...hout solving ALARM condition Main screen will be displayed Menu Select Screen 3 4 Press MENU button on main screen and it will switch to Menu select screen Press buttons on main screen to select desir...

Страница 13: ...CP i7 implemented by pluggable terminal block Pluggable Terminal Block Cable specification as shown below separation of low current cables and high current cables recommended to prevent noise Cable Th...

Страница 14: ...6 SET 21 DI 7 SET 22 DI 8 SET 23 DI 9 SET 24 DI 10 SET No Item Description 56 GEN CT U Gen set Current Input CT 2nd 0 01 10 A Max10 A Peak1 s 1P 3W L1 52 N 49 L2 51 1P 2W L1 52 N 49 55 GEN CT U 54 GE...

Страница 15: ...starts or stops after set delay time Use MENU CONTROL MAINS SENSING only when set as MAIN R S T or R S Voltage not to be used when set as UVR SIGNAL UVR SIGNAL can be used as corresponding contact af...

Страница 16: ...OLTAGE 110 6600 PT 1st voltage input SYSTEM PT RATIO 1 99 99 PT Ratio for user setup GEN PT Wiring Example Number 10 Number 11 MPU 5 4 Detects magnetic pickup sensor input of Min 0 7 Vac by numbers 10...

Страница 17: ...ity of RELAY 1 RELAY 8 is 250 Vac 24 Vdc MAX 5 A When using external relay please consider relay capacity For details of DO refer to DO 10 Set DO Wiring Pattern Diagram Number 41 Number 46 Sensor Inpu...

Страница 18: ...n SYSTEM PT RATIO GR CT RATIO User setup Ground Current sensing Number 51 Number 56 GEN CT U V W 5 10 Detects current by ports 51 56 Wiring should be as follows 1P 2W U 56 U 55 1P 3W U 56 U 55 V 54 V...

Страница 19: ...e Possible Change Parameter Possible Partly Possible Partly Possible Partly Possible Fault History Delete Possible Impossible Impossible Impossible MODBUS Comm Possible Possible Possible Possible Oper...

Страница 20: ...ATE RPM RUN STATE OP GAUGE RUN STATE OP SWITCH meet status will switch to IDLE RUNNING If 3 conditions do not meet status will switch to STOP in MANUAL mode and in AUTO or FIRE mode Gen set will start...

Страница 21: ...during set time PROTECTION OVER SPEED UNDER SPEED User setup RPM check of user set range PROTECTION OVER FREQUENCY UNDER FREQUENCY User setup Frequency check of user set range PROTECTION OVER VOLTAGE...

Страница 22: ...applied If the STOP button is pressed during Cool Down process it stops immediately without cooling MANUAL will be displayed on LCD and MANUAL LED will be lit If Breaker type is ACB running sequence...

Страница 23: ...setup EM CY STOP input SCHEDULED RUN 6 14 Will not activate if SCHEDULED RUN START time is set after SCHEDULED RUN STOP time or if SCHEDULED RUN START time is set same as SCHEDULED RUN STOP time Sched...

Страница 24: ...REV N NeoGCP i7 PLUS 24 AUTO Mode Sequence Setup Example...

Страница 25: ...O CT Input CT Ratio 5 1 9999 5 GR CT RATIO ZCT Input ZCT Ratio 5 1 9999 5 ENGINE RPM RPM Input RPM of GEN SET 0 4000 GOVERNOR TYPE GOV Input Governor Type Fuel Stop TEETH FACTOR TEETH Input Engine Gea...

Страница 26: ...e EM20 EP20 Purchase of additional I O ports is possible for EXT MODULE When using EXT MODULE number of additional setup will increase Refer to EXT MODULE manual for details Setup Menus that are influ...

Страница 27: ...OIL TEMP SENSOR Not use USER TEMP SENSOR Not use FUEL LEVEL SENSOR Not use EXT MODULE SENSOR 1 8 Not use CONTROL IDLE TIME 5 s CRANK OFF TIME 15 s CRANK ON TIME 15 s PROTECTION OIL PRESS LOW 2 7 bar C...

Страница 28: ...2 Setup Gen set RPM Setup 0 4000 RPM GOVERNOR TYPE GOV 7 13 Setup Governor Type Setup FUEL STOP Menus that are influenced Setup DO CONFIG C_GOVERNOR port set by user TEETH FACTOR TEETH 7 14 Setup engi...

Страница 29: ...ALARM HORN TIME HORN 7 18 Setup of internal buzzer and C_ALARM BUZZER output holding time when Alarm occurs Setup 0 600 s When setting is 0 internal buzzer and C_ALARM BUZZER will output until releas...

Страница 30: ...V1 LV8 V1 V8 Setup press according to resistance value of sensor 0 2000 0 0 16 0 bar OIL TEMP LV1 LV8 V1 V8 Setup temp according to resistance value of sensor 0 2000 0 150 USER TEMP LV1 LV8 V1 V8 Setu...

Страница 31: ...6 EXT MODULE SENSOR 7 Not use Fuel level Coolant level Current type EXT MODULE SENSOR 8 Keep pressing button to switch to Ext Module sensor data screen from SENSOR SET screen Initial setup for EXT MOD...

Страница 32: ...t contact Stop EM CY STOP S W Emergency stop COOLANT TEMP S W Coolant temp switch OIL PRESS S W Oil press switch COOLANT LEVEL S W Coolant level switch NO CHARGING S W Charge failure FAIL TO START Sta...

Страница 33: ...M LEVEL 7level MESSAGE TEXT USER FAULT RUN 9 2 Used as user fault contact in RUN When contact is input operation mode of Gen set will switch according to set alarm level after set delay time Alarm mes...

Страница 34: ...IL PRESS LOW Alarm will output Setup TYPE N O N C DELAY 0 0 25 0 s ALARM LEVEL 7level COOLANT LEVEL S W 9 7 Used as coolant level switch contact When contact is input operation mode of Gen set will sw...

Страница 35: ...s ALARM LEVEL 7level OVER SPEED 9 12 Used as over speed contact When contact is input operation mode of Gen set will switch according to set warning level after set delay time Setup TYPE N O N C DELA...

Страница 36: ...OL MAINS SENSING AUTO STOP VOLTAGE 0 6600 Vac Stop Voltage in AUTO mode FIRE RUN 9 16 Used as emergency run contact When contact is input operation status will switch to FIRE mode and after 5 s of PRE...

Страница 37: ...situation in RUN of MANUAL mode breaker will close when signal is input Breaker will close in AUTO SCHEDULED RUN SCHEDULED RUN ACB CONTROL MANUAL when signal is input Setup TYPE N O N C Menus that ar...

Страница 38: ...26 Used as generator voltage change contact It changes to the voltage state when contact is input after changing the generator wiring ex 380V 220V 440V 380V Setup TYPE N O N C BUZZER STOP 9 27 Used a...

Страница 39: ...DELAY 0 0 25 0 s ALARM LEVEL 7level COOLANT S W LH 9 31 Used as left coolant switch contact when using EP20 F_COOLANT TEMP HIGH will output when COOLANT temp high happens in BUILD UP RUN COOLDOWN Set...

Страница 40: ...ild up failure F_COOLANT TEMP HIGH Coolant high temp S_MAINS ON Mains on status F_COOLANT TEMP LOW Coolant low temp S_MAINS OFF Mains off status F_OIL PRESS HIGH Oil high press S_GEN START Gen set sta...

Страница 41: ...eded in PRE CRANK status If Gen set start signal is input in READY C_CRANK will output after PRE CRANK TIME then status will switch to CRANK ON Menus that are influenced Setup Description CONTROL PRE...

Страница 42: ...D RUN ACB CONTROL in SCHEDULED RUN Menus that are influenced Setup Description CONTROL BREAKER TYPE ACB Breaker Close output CONTROL ACB CLOSE DELAY TIME 0 60 s Closecontactoutputafterset time CONTROL...

Страница 43: ...Contact output during set time C_ALARM RESET 10 7 Used as alarm reset contact Signal will output during input of ALARM RESET or during activation of RESET button C_IDLE SPEED 10 8 Used as IDLE speed...

Страница 44: ...en set running output S_GEN RUNNING output according to Gen set status S_BLOCK MODE S_MANUAL MODE S_AUTO MODE S_FIRE RUN 10 14 Used as output contact of each mode S_ALL ALARM S_WARNING S_HEAVY FAULT S...

Страница 45: ...O CONFIG If oil temp is lower than OIL TEMP SWITCH input status or set A H OPERATED TEMP relevant contact will output in BUILD UP status Once it is output holding time will be as set A H OPERATED TIME...

Страница 46: ...d Run 00 00 23 59 SCHEDULED RUN OFF OFF Setup stop time of Scheduled Run 00 00 23 59 PRE CRANK TIME PRE Relay output time of Pre Crank 0 60 s CRANK ON TIME ON Crank max output time 1 9 s CRANK OFF TIM...

Страница 47: ...will operate at the same time Duplicate operation in Instant setup Items Description Setup OVR CONSTANT Start from over voltage level 0 5 20 0 s INVERSE Start from over voltage level Refer to Inverse...

Страница 48: ...for over current Refer to chart below OCGR SET Setup level for OCGR 101 200 DELAY Setup delay time for OCGR 0 5 20 0 s LEVER Setup characteristics lever for OCGR 0 05 1 0 INST Setup instant for OCGR...

Страница 49: ...Refer to chart below USER TEMP HIGH HIGH Setup level for User Temp High 0 150 ALARM Setup protection level for User Temp High Refer to chart below USER TEMP LOW LOW Setup level for User Temp Low 0 15...

Страница 50: ...AIN SET If actual voltage and current values are different from displayed voltage and current values change of value is possible by changing Gain setup Items Description Setup PT U V GAIN PT UV Gain f...

Страница 51: ...m occurrence Start motor ON OFF record stored in ALARM HISTORY 17 Fault Items Generator Related Fault Items 17 1 Items Alarm Level Delay Time Sequence applied Not use Warning Trip Stop Shutdown OVR Se...

Страница 52: ...o Stop input FAIL TO STOP RPM 2 s PRE CRANK RPM detected higher than RUN STATE RPM FAIL TO STOP OP GAUGE 2 s PRE CRANK Oil Pressure detected higher than RUN STATE OP GAUGE FAIL TO STOP OP SWITCH 2 s P...

Страница 53: ...higher than set value OIL TEMP LOW 1 s RUNNING COOLDOWN Oil Temperature detected lower than set value USER TEMP HIGH 1 s RUNNING COOLDOWN User s Temperature detected higher than set value USER TEMP L...

Страница 54: ...displayed DI 6 USER FAULT Setup Always When DI 6 is set as USER FAULT USER FAULT RUN USER FAULT STOP input message will be displayed DI 7 USER FAULT Setup Always When DI 7 is set as USER FAULT USER FA...

Страница 55: ...nected COOLANT TEMP RH HIGH 2 s BUILD UP COOLDOWN Right Coolant Temperature detected higher than set value COOLANT TEMP RH LOW 2 s BUILD UP COOLDOWN Right Coolant Temperature detected lower than set v...

Страница 56: ...SS 2 HIGH 2s RUNNING COOLDOWN User Pressure 2 detected higher than set value USER PRESS 2 LOW 2s RUNNING COOLDOWN User Pressure 2 detected lower than set value USER PRESS 2 SENSOR 5s Always User press...

Страница 57: ...NED INT 1 07 GEN V W VOLTAGE V 16bit SIGNED INT 1 08 GEN W U VOLTAGE V 16bit SIGNED INT 1 09 GEN U N VOLTAGE V 16bit SIGNED INT 1 10 GEN V N VOLTAGE V 16bit SIGNED INT 1 11 GEN W N VOLTAGE V 16bit SIG...

Страница 58: ...bit SIGNED INT Temp 1 Press 100 Will change according to setup by user 60 USER TEMP 1 SENSOR bar 16bit SIGNED INT 61 USER TEMP 2 SENSOR bar 16bit SIGNED INT 62 COOLANT LEVEL SENSOR 16bit SIGNED INT 63...

Страница 59: ...ault DI 15 Input Fault 5 OCGR DI FAIL TO STOP RPM OIL TEMP LOW DI 6 Input Fault DI 16 Input Fault 6 OCGR SET FAIL TO STOP OP GAUGE USER TEMP HIGH DI 7 Input Fault DI 17 Input Fault 7 OCGR CONSTAN T FA...

Страница 60: ...LOW COOLANT TEMP RH SWITCH 10 USER PRESS 1 HIGH OIL PRESS LH SWITCH 11 USER PRESS 1 LOW OIL PRESS RH SWITCH 12 USER PRESS 2 HIGH EXT MODULE COMM FAULT 13 USER PRESS 2 LOW ECU COMM FAULT 14 COOLANT LE...

Страница 61: ...status 16Bit UNSIGNED INT Note6 02 DO status 16Bit UNSIGNED INT Note6 03 Device status 16Bit UNSIGNED INT Note6 04 Reserved 16Bit UNSIGNED INT 05 Gen U current A 32Bit FLOAT 07 Gen V current A 32Bit F...

Страница 62: ...voltage 9 DI 4 Input Alarm DO 2 Output Alarm Setup when alarm occurs 10 DI 5 Input Alarm DO 3 Output Event Not use 11 DI 6 Input Alarm DO 4 Output 12 DI 7 Input Alarm DO 5 Output Remote Local Not use...

Страница 63: ...REV N NeoGCP i7 PLUS 63 19 Inverse Characteristics Curve Applicable range OVR OCR OCGR X axis Input value Setup value Y axis Running time s Lever setup value 0 05 1 00 Equation for trip time...

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