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ECO-BLASTER IBIX 25

7

M

AINTENANCE

7 MAINTENANCE .............................................................................................................. page 34

7.1 Technical information to ensure good maintenance ..................................................... page 36
7.2 General post-maintenance tips ..................................................................................... page 36
7.3 Routine maintenance .................................................................................................... page 37

7.3.1 Daily checks ....................................................................................................... page 37

7.3.2 Weekly checks .................................................................................................... page 38

7.3.3 Replacing the twin hose ..................................................................................... page 39

7.3.4 Gun maintenance ............................................................................................... page 40

7.4 Unscheduled maintenance ........................................................................................... page 41
7.5 Troubleshooting ............................................................................................................ page 42

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Содержание 25

Страница 1: ...0 ECO BLASTER IBIX 25 28 USE AND MAINTENANCE MANUAL IBIX srl Via La Viola 2 48022 S Maria in Fabriago RAVENNA Italy Tel 39 0545 994589 Fax 39 0545 994567 E mail info ibix it Web www ibix it...

Страница 2: ...ing and handling page 23 4 2 Storage page 24 4 3 Packaging disposal page 24 5 INSTALLATION page 26 5 1 Installation area to be set up by the user page 27 5 2 IBIX eco blaster package opening assembly...

Страница 3: ...adius of curvature page 51 9 3 Torsion page 51 9 4 Traction page 51 9 5 Bending page 51 9 6 Abrasive media page 51 9 7 Instructions about the position of the abrasive hose page 52 9 8 Replacement of t...

Страница 4: ...3...

Страница 5: ...on page 05 1 2 General information on machine use page 06 1 3 General precautions on machine use page 06 1 4 Pictograms relating to the operator qualification page 07 1 5 Pictograms relating to safety...

Страница 6: ...ce IBIX reserves the right to update its products and manuals without any obligation to inform the users of previously supplied machinery However courtesy notification of any proposed manual and or ma...

Страница 7: ...recommendations are part of the normal behavior that machine workers should adopt during work Therefore when designing and building the machines the machine manufacturer has assumed that these recomme...

Страница 8: ...e protections are turned off and to carry out any required adjustments maintenance and repairs on mechanical parts C Manufacturer s technician skilled technician made available to the manufacturer to...

Страница 9: ...999 34 EC Directive 2014 68 EU Pressure Equipment Directive P E D UNI EN ISO 12100 Safety of machinery General principles for design Assessment risk and risk reduction UNI EN 349 Safety of machinery M...

Страница 10: ...9...

Страница 11: ...n page 11 2 2 Data plate page 15 2 3 Characteristics page 15 2 4 Operating principle page 16 2 5 Technical specifications page 16 2 6 Information on the machine working noise page 16 2 7 Air consumpti...

Страница 12: ...MATERIAL TANK 3B FOOT SUPPORTS The IBIX eco blaster has been designed and built to carry out environment friendly sand blasting micro blasting and cleaning without generating any dust This machine is...

Страница 13: ...GAUGE 4C AIR FILTER 4D CONDENSATE DRAINING VALVE 9 COMPRESSED AIR QUICK CONNECTION 10 ANTICONDENSATE FILTER 11 CONDENSATE DRAINING VALVE 12 KIT H2O OPTIONAL 13 PRESSURE RELIEF VALVE 14 BLASTING MATER...

Страница 14: ...IVE MIXING VALVE WITH TUNGSTEN CARBIDE HOSEPIPE FITTING 18 ABRASIVE MIXING VALVE WITH QUICK CONNECT HOSEPIPE FITTING 18A PROTECTIVE SHEATH QUICK CONNECT 19 SANDBLAST HOSE 19A EXTENSION TUBE included i...

Страница 15: ...14 POS DESCRIPTION 23 SAFETY BUTTON 24 STANDARD DRY GUN 25 H2O GUN OPTIONAL POS DESCRIPTION 26 HELIX GUN OPTIONAL 27 GLOVE FOR GUN PROTECTION included in TRILOGY 24 23 26 25 23 23 27...

Страница 16: ...ndicated in the plate be altered The illustration shows where the data plate is located and what it looks like Your machine serial number should be quoted whenever you contact the manufacturer for inq...

Страница 17: ...1714 60 50 cfm 6 0 mm 1 4 1516 53 51 cfm 1669 58 92 cfm 1807 63 79 cfm 1936 68 34 cfm 2055 72 54 cfm 6 5 mm 17 64 1803 63 65 cfm 1983 70 cfm 2145 75 72 cfm 2296 81 05 cfm 2437 86 03 cfm 7 0 mm 9 32 2...

Страница 18: ...are 120 or 200 mesh to remove graffiti or for soft cleaning However other particle sizes 30 60 or 20 40 mesh can be used for different jobs such as bush hammering or polishing of small areas For the d...

Страница 19: ...18 ECO BLASTER IBIX 25 3 DANGERS AND PROTECTION 3 DANGERS AND PROTECTION page 18 3 1 Not permitted and not recommended uses page 19 3 2 Accident preventing devices page 20...

Страница 20: ...for the machine or by untrained personnel for uses against the applicable standards in case of severely inadequate maintenance after carrying out unauthorised modifications or repairs in total or par...

Страница 21: ...f air inert by the nozzle on the gun The release of the trigger causes the prompt return of the button in its security position and stops the inert release B Security valve located next to the pressur...

Страница 22: ...21...

Страница 23: ...22 ECO BLASTER IBIX 25 4 LIFTING HANDLING AND STORAGE 4 LIFTING HANDLING AND STORAGE page 22 4 1 Lifting and handling page 23 4 2 Storage page 24 4 3 Packaging disposal page 24...

Страница 24: ...es which must be fitted by the Customer see Chapter 5 paragraph 5 2 As the machine total weight is higher than 25 Kg 55 lbs by the terms of the Law Decree 626 94 the machine cannot be manually handled...

Страница 25: ...ts to protect them against external agents We recommend to remove the nozzle and keep it in a safe place wrapped in pluriball packaging paper The machine should be stored indoors at suitable temperatu...

Страница 26: ...25...

Страница 27: ...IBIX 25 5 INSTALLATION 5 INSTALLATION page 26 5 1 Installation area to be set up by the user page 27 5 2 IBIX eco blaster package opening assembly page 27 5 3 Warnings and recommendations before start...

Страница 28: ...or making it unsafe 5 2 IBIX ECO BLASTER PACKAGE OPENING ASSEMBLY The machine is delivered to the Customer contained in its special packaging carton 1 with some disassembled parts lifting handle and f...

Страница 29: ...air hose connection is compatible with the coupling on the anti condensate filter 2 To check that your IBIX is operating correctly start it up for the first time with an empty tank 3 To operate the m...

Страница 30: ...29...

Страница 31: ...30 ECO BLASTER IBIX 25 6 START UP 6 START UP page 30...

Страница 32: ...adjuster to the required pressure value press its control handle F downwards 5 Adjust the amount of blast in the mix by adjusting the special control screw H turn clockwise to decrease the percentage...

Страница 33: ...32 E E E D D D A H B I J C G F...

Страница 34: ...33...

Страница 35: ...sure good maintenance page 36 7 2 General post maintenance tips page 36 7 3 Routine maintenance page 37 7 3 1 Daily checks page 37 7 3 2 Weekly checks page 38 7 3 3 Replacing the twin hose page 39 7 3...

Страница 36: ...e any body parts limbs or fingers in any machine openings or hollow parts while the machine is in operation 7 Do not alter the machine frame in any way by drilling holes in it cutting it etc as this m...

Страница 37: ...E TIPS After carrying out machine maintenance and before restarting the machine always check that any parts that had been replaced and or the tools used to carry out maintenance have been removed from...

Страница 38: ...ut 1 at the extremity of the gun or of the lance extract the nozzle 2 clean it and replace it by making sure that the previously loosened nut is re tightened hard To replace the nozzle just repeat the...

Страница 39: ...screw seat cleaning To clean the seat of the blasting material adjustment screw screw out and remove the nut M Now clean the removed part and the hole accepting the nut M with compressed air Replace...

Страница 40: ...ws that the 4 hoses in question are in 4 different colors red and black for the twin hose white and blue for the main air valve hoses If one or more of these hoses have to be replaced the same arrange...

Страница 41: ...semble the gun by screwing out its screws P Screw out the nozzle locking the nut R and estract the nozzle Q Screw out the nozzle holder T from the gun and check the condition of the inert hose U and o...

Страница 42: ...sed knowledge of the machine and all its parts In no case may a routine maintenance engineer carry out unscheduled maintenance either personally or through his her appointed persons 4 In any case the...

Страница 43: ...til reaching the required amount of blasting material Replace nozzle Empty and clean the machine and fill it with clean dry blasting material Discontinuous blasting material flow Blasting material flo...

Страница 44: ...43...

Страница 45: ...IBIX H2O for conservative restoration and urban recovery page 45 8 3 IBIX H2O for industrial applications page 45 8 4 IBIX with HELIX gun page 45 8 5 IBIX HELIX System page 46 8 6 IBIX General points...

Страница 46: ...concrete walls soiled by street writers to be cleaned without leaving any marks usually still visible on surfaces after treatment with traditional methods Using IBIX H2O to spray a sodium bicarbonate...

Страница 47: ...means that the new HELIX nozzle stands out for its durability even when the use of very hard minerals like almandine garnet corundum etc is necessary 8 6 General points A cleaning system using dry an...

Страница 48: ...rectly controlled by the spray gun trigger like in standard machines IF THE KIT IS NOT ORIGINALLY INSTALLED ON THE MACHINE BUT IS RETROFITTED AT A LATER STAGE INSTALLATION MUST BE CARRIED OUT BY QUALI...

Страница 49: ...on To turn off the device and continue to work without water simply turn off the tap DO NOT WASTE WATER WHEN THE WATER SPRAY IS NOT USED OR DURING DOWN TIME ALWAYS TURN OFF YOUR ECO BLASTER AND MAINS...

Страница 50: ...ap Ensure that Rilsan pipes are well connected to Y coupling and to the T coupling of the water delivery system Check that Rilsan pipes all the way into coupling Inefficient water spray out of nozzle...

Страница 51: ...E HOSE 9 1 Forword page 50 9 2 Radius of curvature page 51 9 3 Torsion page 51 9 4 Traction page 51 9 5 Bending page 51 9 6 Abrasive media page 51 9 7 Instructions about the position of the abrasive h...

Страница 52: ...the hose life Furthermore it is necessary to prevent hose bends immediately after the hose fittings 9 3 Torsion Save as otherwise indicated abrasive hoses are not designed to work when in torsion 9 4...

Страница 53: ...Figure 2 shows what should never be done in order to prevent anomalous wear of the abrasive hose Figure 3 shows the correct position of the abrasive hose The abrasive hose should be always kept straig...

Страница 54: ...gns of wear and tear Should the abrasive hose become soft this means that it has likely worn out disconnect the abrasive hose from its fitting cut it and inspect the cross section If the noble rubber...

Страница 55: ...river using a rubber hammer f After removing the parts 2 and 2A as shown in the figure extract the hose cover 6 as shown in the figure g You can now extract hose 8 from the hose cover 6 pulling it out...

Страница 56: ...se the hose jubilee clip 8 and pull out the hose With reference to option shown in figure 1 quick connect fitting unscrew the screws 9 pull them out completely from the detail 9A Turn the abrasive hos...

Страница 57: ...56 9 9 Conformity declaration n 493 ABR ORINOCO HP 14x25...

Страница 58: ...57 IBIX srl Via La Viola 2 48022 S Maria in Fabriago RAVENNA Italy Tel 39 0545 994589 Fax 39 0545 994567 E mail info ibix it Web www ibix it...

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