background image

 

User manual 

19 

 

4.3

 

Alternator

 

Inside

 

and

 

outside

 

of

 

the

 

alternator

 

shall

 

be

 

cleaned

 

periodically.

 

And

 

the

 

frequency

 

of

 

cleaning

 

depends

 

on

 

the

 

generator

 

set’s

 

ambient

 

environment.

 

When

 

the

 

cleaning

 

becomes

 

necessary,

 

following

 

procedures

 

can

 

be

 

followed:

 

cut

 

off

 

all

 

of

 

the

 

powers,

 

wipe

 

off

 

the

 

dirt,

 

contaminant,

 

oil

 

stain,

 

water

 

or

 

any

 

other

 

liquid

 

from

 

the

 

surface.

 

The

 

ventilation

 

mesh

 

also

 

needs

 

to

 

be

 

cleaned.

 

The

 

adhesiveness

 

of

 

these

 

materials

 

to

 

the

 

coils

 

will

 

cause

 

the

 

coils

 

overheat

 

or

 

damage

 

the

 

insulation.

 

The

 

dirt

 

and

 

contaminant

 

need

 

to

 

be

 

absorbed

 

by

 

dust

 

collector.

 

Please

 

don’t

 

use

 

air

 

blow

 

or

 

high

 

pressure

 

water

 

spray

 

to

 

clean

 

the

 

alternator.

 

The

 

humidity

 

of

 

alternator

 

will

 

decrease

 

insulation

 

resistance.

 

The

 

alternator

 

shall

 

be

 

dried.

 

Please

 

refer

 

to

 

Alternator’s

 

Operation

 

and

 

Maintenance

 

Manual

 

for

 

the

 

method

 

of

 

drying

 

and

 

detailed

 

maintenance.

 

4.4

 

Control

 

panel

 

Daily

 

maintenance

 

for

 

the

 

control

 

panel

 

shall

 

ensure

 

the

 

cleanness

 

of

 

its

 

surface,

 

make

 

the

 

indicator

 

more

 

clear

 

and

 

easy

 

for

 

reading,

 

and

 

the

 

operation

 

button

 

flexible

 

and

 

reliable.

 

During

 

the

 

generator

 

set’s

 

running

 

period,

 

vibration

 

will

 

cause

 

the

 

shift

 

of

 

“0”

 

position

 

in

 

the

 

instrument

 

of

 

control

 

panel

 

and

 

loose

 

of

 

tightened

 

parts,

 

and

 

therefore

 

periodically

 

check

 

the

 

instrument

 

of

 

the

 

control

 

panel

 

and

 

parts

 

and

 

cable’s

 

connections

 

are

 

very

 

important.

 

Repair

 

for

 

the

 

control

 

panel

 

can

 

only

 

be

 

done

 

after

 

thorough

 

learning

 

of

 

the

 

principle

 

of

 

this

 

control

 

panel

 

(please

 

refer

 

to

 

Control

 

Panel

 

Operation

 

Manual

 

for

 

details)

 

4.5

 

Start

 

battery

 

Batteries

 

which

 

have

 

been

 

stored

 

in

 

a

 

long

 

time

 

shall

 

be

 

properly

 

charged

 

before

 

being

 

used,

 

so

 

that

 

to

 

ensure

 

normal

 

capacitance

 

of

 

the

 

battery.

 

(Densimeter

 

can

 

be

 

used

 

to

 

check

 

the

 

actual

 

capacitance

 

of

 

the

 

battery)

 

Normal

 

operation

 

and

 

battery

 

charging

 

will

 

cause

 

some

 

water

 

inside

 

of

 

the

 

battery

 

being

 

vaporized.

 

And

 

therefore

 

constant

 

fluid

 

infusion

 

is

 

needed.

 

Before

 

fluid

 

infusion,

 

first

 

the

 

contaminant

 

around

 

the

 

adding

 

hole

 

shall

 

be

 

cleaned

 

so

 

that

 

to

 

avoid

 

them

 

falling

 

into

 

the

 

battery.

 

Then

 

open

 

the

 

adding

 

hole,

 

add

 

proper

 

amount

 

of

 

distilled

 

water

 

or

 

purified

 

water

.

 

Do

 

not

 

add

 

too

 

much

 

(shall

 

be

 

according

 

to

 

the

 

indicating

 

line

 

in

 

the

 

battery

 

polar

 

plate),

 

Otherwise

 

the

 

inside

 

electrolyte

 

will

 

overflow

 

from

 

the

 

adding

 

hole

 

when

 

the

 

battery

 

is

 

under

 

discharge

 

or

 

charging,

 

which

 

will

 

cause

 

contamination

 

to

 

the

 

ambient

 

material

 

and

 

environment.

 

 

Please

 

do

 

not

 

use

 

the

 

battery

 

to

 

start

 

the

 

generator

 

set

 

under

 

low

 

temperature

 

because

 

the

 

battery

 

capacitance

 

can

 

not

 

output

 

normally

 

under

 

low

 

temperature,

 

and

 

long

 

time

 

discharge

 

may

 

cause

 

battery

 

malfunction(crake

 

or

 

explode).

 

Warning:

 

!

 

The

 

battery

 

of

 

the

 

backup

 

generator

 

set

 

shall

 

be

 

periodically

 

maintained

 

and

 

charged.

 

It

 

is

 

suggested

 

that

 

users

 

can

 

buy

 

floating

 

charger

 

for

 

the

 

battery.

 

 

4.6

 

Maintenance

 

record

 

Each

 

time

 

after

 

maintenance,

 

users

 

shall

 

make

 

detailed

 

record

 

for

 

the

 

maintenance

 

job.

 

 
 

Warning:

 

!

 

Complete

 

maintenance

 

record

 

provides

 

evidence

 

for

 

users

 

to

 

maintain

 

the

 

generator

 

set,

 

and

 

at

 

the

 

same

 

time

 

is

 

a

 

precondition

 

for

 

lawful

 

after

 

sales

 

service

 

(warranty).

 

For

 

example:

 

Maintenance

 

record

 

(

Refer

 

to

 

Appendix

 

F

 

and

 

G)

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание DHY34KSE

Страница 1: ... REGULATION STARTING METHOD DISPLACEMENT cc OIL CAPACITY L ALTERNATOR RATED POWER kW kVA POWER FACTOR Cosφ VOLTAGE REGULATION LOW OIL PRESSURE BLOCK ON START UP LOW BATTERY HIGH TEMPERATURE ON WATER LOW OIL LEVEL LOW RUNNING ON ENGINE EMERGENCY STOP N G kg G W kg PRODUCT DIMENSIONS mm CAPACITY units container 25 31 28 34 50 230 400 45 IL NT MRS 10 INCLUDED 1x12v 60Ah 93 10 5 2 9 3 18 10 68 HY4102 ...

Страница 2: ...DIESEL GENERATOR Models Hyundai Engine Series Operation and Maintenance manual ...

Страница 3: ...tock and property Some or all of the following PPE warning signs and symbols may appear throughout this manual and you must adhere to their warning s Failure to do so may result in personal injury Warning Signs and Symbols FOLLOW safety messages to avoid or reduce risk of injury or death DANGER indicates a hazard which if not avoided could result in serious injury or death WARNING indicates a haza...

Страница 4: ...e even if doors and windows are open If you think you or someone around you has been affected by carbon monoxide poisoning Leave the affected area and get fresh air immediately Open doors and windows and turn the machine off See your doctor immediately or go to hospital let them know that you suspect carbon monoxide poisoning DO NOT use in an enclosed area or a moving vehicle General fuel safety C...

Страница 5: ...rior to carrying out any maintenance work Prior to use and with all electrical supplies isolated check all electrical cables plugs and connections for the following Are intact and have no signs of damage to include but not limited to bare wires chaffing cuts and loose wiring If there are any signs of damage you should stop using the equipment The damaged item must repaired by an electrically compe...

Страница 6: ... starting DO NOT pour water directly over the generator nor wash it with water For each use make sure that the generator has been electrically grounded earthed Failure to do so can be fatal DO NOT smoke while charging a battery The battery emits flammable hydrogen gas which can explode if exposed to electric arcing or open flame Keep the area well ventilated and keep open flames sparks away when c...

Страница 7: ...is close to the battery and fuel because the mixture of volatilization from fuel and hydrogen generated by battery charging process will cause explosion when it meets sparkle or naked flame The generator set installation room shall be facilitated with BC and ABC fire extinguisher and operators shall be familiar with the knowledge on how to use it When fan protection cover or other protection cover...

Страница 8: ...t is running do not attempt to reach under or around the guards to do maintenance or for any other reason Keep hands arms long hair loose clothing and jewelers away from pulleys belts and other moving parts SAFEGUARD WARNING Generating sets that are not equipped with sound attenuating enclosures can produce noise levels in excess of 105 dB A Prolonged exposure to noise levels above 85 dB A is haza...

Страница 9: ...nal disconnected prior to attempting to connect or disconnect load connections Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Make sure connect generator set to earth Replace the generating set terminal box cover as soon as connection or disconnection of the load cables is complete Do not operate the generating set without the cover secur...

Страница 10: ...erator Set Working Room 4 2 5 Installation of Generator Set 5 2 6 Cooling system 7 2 7 Lubricant system 8 2 8 Fuel system 8 2 9 Battery 10 2 10 Electrical Connection 11 2 11 Power distribution system 11 3 Operation 3 1 Inspect Before Operation 12 3 2 Generator set s running 12 3 3 After Running 13 3 4 Record for running 13 3 5 Matters need attention 13 3 6 Operation for control system 14 3 7 ATS c...

Страница 11: ...tandby power supply to provide continue electric power for non invariable loads The generator set is suitable for the area where must ensure continue power supply such as hospitals industrial facilities airports etc Keep the generator set standby state at any time and start to run when the mains supply is abnormal Emergency service Used as auxiliary power supply to solve energy interruptions that ...

Страница 12: ...a pusher fan and thermostat The alternator has its own internal fan to cool the alternator components 1 6 Electrical System The engine electrical system is 12 volt or 24 volts DC negative ground earth This system includes an electric engine starter a battery and a battery charging alternator For DC 12 volts electrical system one battery is given For 24 volt system two lead acid batteries are given...

Страница 13: ...ilitated onnect direc valve is an UNDAI Pow n for the rplus lubrica t by openin ransportatio been designe Standard ca fting hole o enerator set canopy roo me which b o have stati the generato Optional S ed with heat l the pre hea n be started gency cases 3 y with ctly to nother wer It users ant or g the on ed for anopy on the ts we of and better ionary or set Spare ter for ater is under s and al d...

Страница 14: ...nect to other architecture s foundation The width and depth of foundation shall meet requirement Ensure foundation s levelness and smoothness If possible waste discharge sink can be sued so that the waste oil can be discharged in a timely manner Cable channel for generator power output cable need to be reserved Normally concrete foundation is reliable simple and preferable When pouring the concret...

Страница 15: ...set to outside For example corrugated vibration reduction pipe has been used to connect exhaust pipes air exhaust path fuel inlet pipe fuel return pipe and busbar cable etc all of these parts need to use soft connections Only in this way we can reduce the adverse effect caused by the vibration of generator set to the minimum extent 2 5 2 Ventilation When a generator set with a complete set of radi...

Страница 16: ...essure and side stress Reserve some space for hot shrinkage and cold expansion Reserve space for generator set vibration Reduce exhaust noise level Overload of exhaust backpressure will cause following adverse effect Output power loss Fuel efficiency reduce Exhaust gas temperature rise Note When more than one generator set are installed try not to discharge all of the generator sets gas from one e...

Страница 17: ... the liquids in a separate container evenly and then add the mixture into the radiator ensure the anti freeze will not freeze under low temperature In the area when there is low possibility of freezing the coolant can be a mixture of water and anti rust according to the anti rust which recommended by the engine supplier and refer to its operation manual mix the liquids in a separate container even...

Страница 18: ... specification as that existing in the radiator For some generator sets installed with coolant filter please open the filter s valve before put into use 2 7 Lubricant system Lubricant system is composed of oil pan oil pump strainer oil pipe oil cooling unit oil filter unit and the oil path inside of the engine and all kinds of lubricant parts which are in relative motion etc The main purpose of th...

Страница 19: ...tor sets provide base frame style fuel tank for customer The base frame style fuel tank is installed with fuel tank fuel pipes and fuel level indicator This fuel supply system does not need customer to make other installations Customers only need to add fuel to the base frame Users who intend to self manufacture the fuel tank shall use stainless steel or steel plate to make the backup tank do not ...

Страница 20: ...s are required to correctly connect the signal line to this control panel details see the control panel operation manual Automatic transfer panel optional is the automatic transfer switch for transfer between generator set and mains details refer to control panel operation manual 2 9 Battery Our generator set standard configuration provides start battery as accessory parts According to user s diff...

Страница 21: ...must be connected to an earth ground Since the set is mounted on vibration isolators the ground connection must be flexible to avoid possible breakage due to vibration Ground connection cables or straps should have at least full load current carrying capacity and meet applicable regulations 2 10 3 Insulation Test Before starting the generating set after installation test the insulation resistance ...

Страница 22: ...Start Part of the generator set control panel has been furnished with idle speed full speed transfer switch users can choose if the engine need to be started in idle speed or in one time full speed Usually the time period for idle speed shall not exceed five minutes Do not run the generator set in idle speed in a long time period Press on the start button the duration shall not exceed 30 seconds e...

Страница 23: ...ning situation and if there is any malfunction warning generator set shut down etc Only when the correct and complete record for running maintenance has been kept very well the user can get correct and excellent after sales warranty service 3 5 Matters need attention Warning When engine s temperature is very low the time period for idle speed shall be properly extended However when the generator s...

Страница 24: ...s number 3 times the Alarm LCD would flash If you need to restart wait at least 30 seconds before the retry 8 Check the reading of Voltage Meter and Frequency Meter by operating the Voltmeter Change Over Switch Once the generator set is running at the correct voltage and frequency Turn the Generator set main circuit breaker to ON 9 Turn on every switch or circuit breaker of loads from heavy to lig...

Страница 25: ...light means AMF controller is active then user can select operation type OFF MAN AUTO MEASUREMENT A OFF mode Start stop mains power on off generator set power on off is inactive in this mode B MAN mode 1 Press start pushbutton to start engine 2 When output voltage is in the set range a Press mains power on off pushbutton to turn on the switch b Press mains power on off pushbutton the switch will b...

Страница 26: ... if generator set is used for self start standby power In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present our ATS panel select the best ATS for all generator set And to the most possibility to serve our customers demand we prepare two types of ATS MRS and AMF Besides MRS and AMF can be jointed to a double standby ATS after a little...

Страница 27: ...TO that is OK detail operate step refer module control system ATS PANEL introduction No MODEL 1 ATS switch 2 panel lock 3 mains power output hole 4 generator power output hole 5 communicate with generator module port 6 load power cable output 7 panel on ground leg Maintenance inspect or exchange parts attention Attention All operator must be professional electrician Turn switch on OFF position mak...

Страница 28: ... battery For each 50 600 hours of running or at least each 12 months Change lubricant and lubricant filter Because the quality of lubricant oil sulfur content of the fuel and lubricant consumption rate of each engine is different the interval for lubricant oil change for each generator set will be different When change the lubricant oil at the same time oil filter needs to be changed otherwise the...

Страница 29: ... refer to Control Panel Operation Manual for details 4 5 Start battery Batteries which have been stored in a long time shall be properly charged before being used so that to ensure normal capacitance of the battery Densimeter can be used to check the actual capacitance of the battery Normal operation and battery charging will cause some water inside of the battery being vaporized And therefore con...

Страница 30: ...liminate the malfunction s Especially important for new generator set s customer One thing must to be emphasized most of the malfunctions are caused by user s improper installation operation and maintenance Users are entitled to doubt that the malfunction s is caused by the generator set s manufacture failure but this conclusion shall be based on correct installation operation and periodically mai...

Страница 31: ......

Страница 32: ......

Страница 33: ......

Страница 34: ......

Страница 35: ......

Страница 36: ......

Страница 37: ......

Страница 38: ......

Страница 39: ...APPENDIX E 1 ...

Страница 40: ...2 ...

Страница 41: ...3 ...

Страница 42: ...t running record TIME ENGINE PARAMETER GENERATOR PARAMETER IF RECORD FOR MALFUNCTION IS AVAILABLE OPERATOR REMARK Start stop generator set time Accumulated running time Oil pressure Temperature Voltage Current Frequency Power ...

Страница 43: ...t serial No Engine serial No Alternator serial No Accumulated running hours Maintenance cycle Reasons for maintenance periodic maintenance or malfunction maintenance Inspection and repair Inspection and adjustment Change of parts Clean and maintenance Others Conclusion for maintenance Maintenance staff signature ...

Страница 44: ...APPENDIX H ...

Страница 45: ......

Отзывы: