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User manual 

13 

malfunction

 

or

 

power

 

distribution

 

malfunction.

 

Please

 

press

 

down

 

the

 

emergency

 

stop

 

on

 

the

 

control

 

panel,

 

so

 

that

 

to

 

immediately

 

shut

 

down

 

the

 

generator

 

set.

 

Under

 

normal

 

condition,

 

please

 

do

 

not

 

use

 

emergency

 

stop

 

to

 

stop

 

the

 

generator

 

set.

 

3.2.6

 

Normal

 

stop

 

the

 

generator

 

set

 

Before

 

stop

 

the

 

generator

 

set

 

under

 

normal

 

condition,

 

first

 

separate

 

the

 

load

 

from

 

this

 

generator

 

set,

 

then

 

run

 

the

 

generator

 

set

 

with

 

no

 

load

 

for

 

a

 

certain

 

period

 

of

 

time(3

 

to

 

5

 

minutes),

 

so

 

that

 

to

 

make

 

sure

 

the

 

generator

 

set

 

become

 

fully

 

cooled,

 

after

 

that

 

the

 

generator

 

set

 

can

 

be

 

stopped.

 

(Please

 

do

 

not

 

make

 

cooling

 

running

 

under

 

idle

 

speed)

 

For

 

some

 

generator

 

sets

 

which

 

have

 

been

 

installed

 

with

 

stop

 

solenoid,

 

it

 

is

 

impossible

 

to

 

stop

 

the

 

generator

 

set

 

by

 

cutting

 

off

 

the

 

key

 

switch

 

on

 

the

 

control

 

panel.

 

Correct

 

operation

 

is:

 

to

 

press

 

the

 

stop

 

button

 

when

 

the

 

power

 

of

 

the

 

control

 

panel

 

being

 

resumed,

 

only

 

in

 

this

 

way

 

you

 

can

 

stop

 

the

 

generator

 

set.(press

 

the

 

stop

 

button

 

until

 

the

 

generator

 

set

 

fully

 

stop

 

running)

 

3.3

 

After

 

Running

 

After

 

the

 

generator

 

set

 

stop

 

running,

 

it

 

is

 

necessary

 

to

 

carry

 

on

 

following

 

jobs:

 

To

 

check

 

if

 

the

 

generator

 

set

 

has

 

“three

 

leakage”

 

(lubricant,

 

fuel,

 

anti

freeze

 

leakage)

 

Shut

 

down

 

fuel

 

valve

 

Shut

 

down

 

air

 

inlet

 

and

 

air

 

exhaust

 

facility

 

in

 

the

 

generator

 

set’s

 

working

 

room(when

 

necessary)

 

Shut

 

down

 

the

 

generator

 

set’s

 

output

 

air

 

switch

 

Shut

 

down

 

the

 

power

 

key

 

switch

 

on

 

the

 

control

 

panel,

 

take

 

out

 

the

 

key

 

and

 

keep

 

it

 

in

 

good

 

condition

 

(when

 

necessary)

 

When

 

the

 

generator

 

set

 

need

 

to

 

be

 

shut

 

down

 

for

 

a

 

long

 

time

 

or

 

is

 

under

 

maintenance,

 

please

 

dis

connect

 

the

 

start

 

battery’s

 

negative

 

polar

 

cable,

 

and

 

fully

 

discharge

 

the

 

fuel

 

and

 

anti

freeze

 

liquid

 

when

 

necessary.

 

For

 

the

 

self

start

 

generator

 

set,

 

some

 

of

 

the

 

above

 

terms

 

are

 

not

 

applicable.

 

After

 

the

 

self

start

 

generator

 

set

 

stops,

 

please

 

keep

 

it

 

in

 

the

 

same

 

status

 

as

 

that

 

of

 

pre

start

 

(ready

 

to

 

start),

 

so

 

that

 

it

 

can

 

start

 

at

 

any

 

time

 

under

 

emergency

 

cases.

 

3.4

 

Record

 

for

 

running

 

For

 

each

 

running

 

operation,

 

user

 

shall

 

make

 

record.

 

Running

 

record

 

has

 

various

 

forms.

 

The

 

basic

 

content

 

shall

 

cover:

 

the

 

time

 

period

 

for

 

this

 

running,

 

accumulated

 

running

 

time

 

for

 

this

 

generator

 

set,

 

value

 

of

 

engine’s

 

oil

 

pressure

 

gauge,

 

temperature

 

meter,

 

output

 

voltage,

 

frequency,

 

maximum

 

power(current)

 

etc.

 

and

 

the

 

running

 

situation,

 

and

 

if

 

there

 

is

 

any

 

malfunction

 

warning

 

/

 

generator

 

set

 

shut

 

down

 

etc.

 

Only

 

when

 

the

 

correct

 

and

 

complete

 

record

 

for

 

running

 

(maintenance)

 

has

 

been

 

kept

 

very

 

well,

 

the

 

user

 

can

 

get

 

correct

 

and

 

excellent

 

after

 

sales

 

(warranty)

 

service.

 

3.5

 

Matters

 

need

 

attention

 

Warning:

 

!

 

When

 

engine’s

 

temperature

 

is

 

very

 

low,

 

the

 

time

 

period

 

for

 

idle

 

speed

 

shall

 

be

 

properly

 

extended.

 

However,

 

when

 

the

 

generator

 

set

 

become

 

warm,

 

it

 

is

 

not

 

allowed

 

to

 

run

 

the

 

generator

 

set

 

with

 

idle

 

speed

 

for

 

a

 

long

 

time,

 

it

 

is

 

not

 

allowed

 

to

 

continuously

 

run

 

the

 

generator

 

set

 

under

 

empty

 

or

 

small

 

load.

 

Such

 

kind

 

of

 

operation

 

will

 

cause

 

server

 

carbon

 

deposition

 

and

 

oil

 

leakage

 

in

 

engine’s

 

turbo

charger

 

and

 

exhaust

 

system.

 

!

 

It

 

is

 

not

 

allowed

 

to

 

run

 

the

 

generator

 

set

 

with

 

overload

 

in

 

long

 

time

 

period,

 

otherwise

 

malfunction

 

will

 

occur,

 

which

 

will

 

decrease

 

the

 

generator

 

set’s

 

life

 

expectancy.

   

   

!

 

It

 

is

 

forbidden

 

to

 

detach

 

or

 

change

 

the

 

components

 

of

 

the

 

generator

 

set

 

when

 

it

 

is

 

running.

       

!

 

The

 

coolant

 

which

 

is

 

going

 

to

 

be

 

added

 

need

 

to

 

be

 

the

 

same

 

specification

 

as

 

that

 

of

 

the

 

original

 

cooling

 

system.

 

When

 

open

 

the

 

cover

 

of

 

water

 

adding

 

hole,

 

please

 

pay

 

attention

 

to

 

the

 

temperature

 

and

 

avoid

 

the

 

steam

 

or

 

high

 

temperature

 

coolant

 

burst

 

forth

 

to

 

hurt

 

people.

   

!

 

When

 

discharge

 

the

 

high

 

temperature

 

lubricant

 

oil,

 

please

 

avoid

 

being

 

burnt.

   

!

 

The

 

fuel

 

being

 

used

 

shall

 

be

 

conform

 

to

 

national

 

standard,

 

otherwise

 

it

 

will

 

cause

 

malfunction

 

of

 

the

 

engine’s

 

fuel

 

pump

 

or

 

fuel

 

injector.

   

 

!

 

For

 

the

 

engines

 

installed

 

with

 

turbo

charger,

 

it

 

is

 

suggested

 

not

 

to

 

add

 

50%

 

or

 

above

 

instant

 

load

 

to

 

the

 

generator

 

set.

 

Otherwise

 

this

 

will

 

cause

 

relatively

 

big

 

stall

 

to

 

the

 

generator

 

set.

 

!

 

For

 

the

 

large

 

electricity

 

consumption

 

equipment,

 

it

 

is

 

suggested

 

that

 

the

 

users

 

need

 

to

 

use

 

methods

 

such

 

as

 

voltage

 

decrease

 

and

 

frequency

 

change

 

etc.

 

to

 

control

 

the

 

start,

 

so

 

that

 

to

 

reduce

 

big

 

impact

 

on

 

the

 

generator

 

set

 

when

 

the

 

facility

 

start.

 

!

 

Backup

 

generator

 

sets

 

or

 

the

 

generator

 

sets

 

which

 

haven’t

 

been

 

run

 

for

 

a

 

long

 

time,

 

it

 

is

 

suggested

 

that

 

these

 

kinds

 

of

 

generator

 

sets

 

shall

 

be

 

run

 

to

 

working

 

temperature

 

at

 

least

 

one

 

time

 

a

 

month.

 

These

 

kinds

 

of

 

generator

 

sets

 

need

 

to

 

be

 

continuously

 

run

 

with

 

full

 

load

 

for

 

4

 

hours

 

at

 

least

 

one

 

time

 

per

 

year.

 

!

 

For

 

the

 

generator

 

sets

 

which

 

are

 

connected

 

in

 

parallel

 

and

 

controlled

 

by

 

manual,

 

operators

 

must

 

make

 

sure

 

they

 

are

 

running

 

synchronously(same

 

frequency,

 

same

 

phase

sequence,

 

same

 

phase,

 

and

 

same

 

voltage)

 

before

 

switch

 

on,

 

and

 

must

 

switch

 

off

 

before

 

trying

 

to

 

stop

 

the

 

generator

 

sets

 

group.

 

Содержание DHY34KSE

Страница 1: ... REGULATION STARTING METHOD DISPLACEMENT cc OIL CAPACITY L ALTERNATOR RATED POWER kW kVA POWER FACTOR Cosφ VOLTAGE REGULATION LOW OIL PRESSURE BLOCK ON START UP LOW BATTERY HIGH TEMPERATURE ON WATER LOW OIL LEVEL LOW RUNNING ON ENGINE EMERGENCY STOP N G kg G W kg PRODUCT DIMENSIONS mm CAPACITY units container 25 31 28 34 50 230 400 45 IL NT MRS 10 INCLUDED 1x12v 60Ah 93 10 5 2 9 3 18 10 68 HY4102 ...

Страница 2: ...DIESEL GENERATOR Models Hyundai Engine Series Operation and Maintenance manual ...

Страница 3: ...tock and property Some or all of the following PPE warning signs and symbols may appear throughout this manual and you must adhere to their warning s Failure to do so may result in personal injury Warning Signs and Symbols FOLLOW safety messages to avoid or reduce risk of injury or death DANGER indicates a hazard which if not avoided could result in serious injury or death WARNING indicates a haza...

Страница 4: ...e even if doors and windows are open If you think you or someone around you has been affected by carbon monoxide poisoning Leave the affected area and get fresh air immediately Open doors and windows and turn the machine off See your doctor immediately or go to hospital let them know that you suspect carbon monoxide poisoning DO NOT use in an enclosed area or a moving vehicle General fuel safety C...

Страница 5: ...rior to carrying out any maintenance work Prior to use and with all electrical supplies isolated check all electrical cables plugs and connections for the following Are intact and have no signs of damage to include but not limited to bare wires chaffing cuts and loose wiring If there are any signs of damage you should stop using the equipment The damaged item must repaired by an electrically compe...

Страница 6: ... starting DO NOT pour water directly over the generator nor wash it with water For each use make sure that the generator has been electrically grounded earthed Failure to do so can be fatal DO NOT smoke while charging a battery The battery emits flammable hydrogen gas which can explode if exposed to electric arcing or open flame Keep the area well ventilated and keep open flames sparks away when c...

Страница 7: ...is close to the battery and fuel because the mixture of volatilization from fuel and hydrogen generated by battery charging process will cause explosion when it meets sparkle or naked flame The generator set installation room shall be facilitated with BC and ABC fire extinguisher and operators shall be familiar with the knowledge on how to use it When fan protection cover or other protection cover...

Страница 8: ...t is running do not attempt to reach under or around the guards to do maintenance or for any other reason Keep hands arms long hair loose clothing and jewelers away from pulleys belts and other moving parts SAFEGUARD WARNING Generating sets that are not equipped with sound attenuating enclosures can produce noise levels in excess of 105 dB A Prolonged exposure to noise levels above 85 dB A is haza...

Страница 9: ...nal disconnected prior to attempting to connect or disconnect load connections Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Make sure connect generator set to earth Replace the generating set terminal box cover as soon as connection or disconnection of the load cables is complete Do not operate the generating set without the cover secur...

Страница 10: ...erator Set Working Room 4 2 5 Installation of Generator Set 5 2 6 Cooling system 7 2 7 Lubricant system 8 2 8 Fuel system 8 2 9 Battery 10 2 10 Electrical Connection 11 2 11 Power distribution system 11 3 Operation 3 1 Inspect Before Operation 12 3 2 Generator set s running 12 3 3 After Running 13 3 4 Record for running 13 3 5 Matters need attention 13 3 6 Operation for control system 14 3 7 ATS c...

Страница 11: ...tandby power supply to provide continue electric power for non invariable loads The generator set is suitable for the area where must ensure continue power supply such as hospitals industrial facilities airports etc Keep the generator set standby state at any time and start to run when the mains supply is abnormal Emergency service Used as auxiliary power supply to solve energy interruptions that ...

Страница 12: ...a pusher fan and thermostat The alternator has its own internal fan to cool the alternator components 1 6 Electrical System The engine electrical system is 12 volt or 24 volts DC negative ground earth This system includes an electric engine starter a battery and a battery charging alternator For DC 12 volts electrical system one battery is given For 24 volt system two lead acid batteries are given...

Страница 13: ...ilitated onnect direc valve is an UNDAI Pow n for the rplus lubrica t by openin ransportatio been designe Standard ca fting hole o enerator set canopy roo me which b o have stati the generato Optional S ed with heat l the pre hea n be started gency cases 3 y with ctly to nother wer It users ant or g the on ed for anopy on the ts we of and better ionary or set Spare ter for ater is under s and al d...

Страница 14: ...nect to other architecture s foundation The width and depth of foundation shall meet requirement Ensure foundation s levelness and smoothness If possible waste discharge sink can be sued so that the waste oil can be discharged in a timely manner Cable channel for generator power output cable need to be reserved Normally concrete foundation is reliable simple and preferable When pouring the concret...

Страница 15: ...set to outside For example corrugated vibration reduction pipe has been used to connect exhaust pipes air exhaust path fuel inlet pipe fuel return pipe and busbar cable etc all of these parts need to use soft connections Only in this way we can reduce the adverse effect caused by the vibration of generator set to the minimum extent 2 5 2 Ventilation When a generator set with a complete set of radi...

Страница 16: ...essure and side stress Reserve some space for hot shrinkage and cold expansion Reserve space for generator set vibration Reduce exhaust noise level Overload of exhaust backpressure will cause following adverse effect Output power loss Fuel efficiency reduce Exhaust gas temperature rise Note When more than one generator set are installed try not to discharge all of the generator sets gas from one e...

Страница 17: ... the liquids in a separate container evenly and then add the mixture into the radiator ensure the anti freeze will not freeze under low temperature In the area when there is low possibility of freezing the coolant can be a mixture of water and anti rust according to the anti rust which recommended by the engine supplier and refer to its operation manual mix the liquids in a separate container even...

Страница 18: ... specification as that existing in the radiator For some generator sets installed with coolant filter please open the filter s valve before put into use 2 7 Lubricant system Lubricant system is composed of oil pan oil pump strainer oil pipe oil cooling unit oil filter unit and the oil path inside of the engine and all kinds of lubricant parts which are in relative motion etc The main purpose of th...

Страница 19: ...tor sets provide base frame style fuel tank for customer The base frame style fuel tank is installed with fuel tank fuel pipes and fuel level indicator This fuel supply system does not need customer to make other installations Customers only need to add fuel to the base frame Users who intend to self manufacture the fuel tank shall use stainless steel or steel plate to make the backup tank do not ...

Страница 20: ...s are required to correctly connect the signal line to this control panel details see the control panel operation manual Automatic transfer panel optional is the automatic transfer switch for transfer between generator set and mains details refer to control panel operation manual 2 9 Battery Our generator set standard configuration provides start battery as accessory parts According to user s diff...

Страница 21: ...must be connected to an earth ground Since the set is mounted on vibration isolators the ground connection must be flexible to avoid possible breakage due to vibration Ground connection cables or straps should have at least full load current carrying capacity and meet applicable regulations 2 10 3 Insulation Test Before starting the generating set after installation test the insulation resistance ...

Страница 22: ...Start Part of the generator set control panel has been furnished with idle speed full speed transfer switch users can choose if the engine need to be started in idle speed or in one time full speed Usually the time period for idle speed shall not exceed five minutes Do not run the generator set in idle speed in a long time period Press on the start button the duration shall not exceed 30 seconds e...

Страница 23: ...ning situation and if there is any malfunction warning generator set shut down etc Only when the correct and complete record for running maintenance has been kept very well the user can get correct and excellent after sales warranty service 3 5 Matters need attention Warning When engine s temperature is very low the time period for idle speed shall be properly extended However when the generator s...

Страница 24: ...s number 3 times the Alarm LCD would flash If you need to restart wait at least 30 seconds before the retry 8 Check the reading of Voltage Meter and Frequency Meter by operating the Voltmeter Change Over Switch Once the generator set is running at the correct voltage and frequency Turn the Generator set main circuit breaker to ON 9 Turn on every switch or circuit breaker of loads from heavy to lig...

Страница 25: ...light means AMF controller is active then user can select operation type OFF MAN AUTO MEASUREMENT A OFF mode Start stop mains power on off generator set power on off is inactive in this mode B MAN mode 1 Press start pushbutton to start engine 2 When output voltage is in the set range a Press mains power on off pushbutton to turn on the switch b Press mains power on off pushbutton the switch will b...

Страница 26: ... if generator set is used for self start standby power In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present our ATS panel select the best ATS for all generator set And to the most possibility to serve our customers demand we prepare two types of ATS MRS and AMF Besides MRS and AMF can be jointed to a double standby ATS after a little...

Страница 27: ...TO that is OK detail operate step refer module control system ATS PANEL introduction No MODEL 1 ATS switch 2 panel lock 3 mains power output hole 4 generator power output hole 5 communicate with generator module port 6 load power cable output 7 panel on ground leg Maintenance inspect or exchange parts attention Attention All operator must be professional electrician Turn switch on OFF position mak...

Страница 28: ... battery For each 50 600 hours of running or at least each 12 months Change lubricant and lubricant filter Because the quality of lubricant oil sulfur content of the fuel and lubricant consumption rate of each engine is different the interval for lubricant oil change for each generator set will be different When change the lubricant oil at the same time oil filter needs to be changed otherwise the...

Страница 29: ... refer to Control Panel Operation Manual for details 4 5 Start battery Batteries which have been stored in a long time shall be properly charged before being used so that to ensure normal capacitance of the battery Densimeter can be used to check the actual capacitance of the battery Normal operation and battery charging will cause some water inside of the battery being vaporized And therefore con...

Страница 30: ...liminate the malfunction s Especially important for new generator set s customer One thing must to be emphasized most of the malfunctions are caused by user s improper installation operation and maintenance Users are entitled to doubt that the malfunction s is caused by the generator set s manufacture failure but this conclusion shall be based on correct installation operation and periodically mai...

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Страница 39: ...APPENDIX E 1 ...

Страница 40: ...2 ...

Страница 41: ...3 ...

Страница 42: ...t running record TIME ENGINE PARAMETER GENERATOR PARAMETER IF RECORD FOR MALFUNCTION IS AVAILABLE OPERATOR REMARK Start stop generator set time Accumulated running time Oil pressure Temperature Voltage Current Frequency Power ...

Страница 43: ...t serial No Engine serial No Alternator serial No Accumulated running hours Maintenance cycle Reasons for maintenance periodic maintenance or malfunction maintenance Inspection and repair Inspection and adjustment Change of parts Clean and maintenance Others Conclusion for maintenance Maintenance staff signature ...

Страница 44: ...APPENDIX H ...

Страница 45: ......

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