background image

User manual 

The

 

following

 

fuel

 

oil

 

specification

 

is

 

typical.

 

For

 

a

 

specific

 

engine

 

refer

 

to

 

manufacturers’

 

data

 

sheets

 

for

 

fuel

 

oil

 

details.

 

Fuel

 

Recommended

 

Physical

 

Properties

 

Feature

 

Viscosity

   

 

1.3

 

to

 

5.8

 

centistrokes

 

(1.3

 

to

 

5.8mm

 

per

 

second)

 

at

 

40°C

 

(104°F)

 

(ASTM

 

D445)

   

Cetane

 

Number

   

40

 

Minimum

 

above

 

0°C

 

(32°F)

 

~45

 

Minimum

 

below

 

0°C

 

(32°F)

 

(ASTM

 

D613)

 

Sulphur

 

Content

   

Not

 

to

 

exceed

 

0.5

 

mass

 

percent*

 

(ASTM

 

D129

 

or

 

1552)

 

Active

 

Sulfur

 

Copper

 

Strip

 

Corrosion

 

Not

 

to

 

exceed

 

No.

 

2

 

rating

 

after

 

three

 

hours

 

at

 

50°C

 

(122°F)

   

(ASTM

 

D130)

 

Water

 

and

 

Sediment

   

Not

 

to

 

exceed

 

.05

 

volume

 

percent

 

(ASTM

 

D1796)

 

Carbon

 

Residue

 

Not

 

to

 

exceed

 

0.35

 

mass

 

percent

 

on

 

10

 

volume

 

percent

 

residuum

 

(ASTM

 

D524

 

or

 

D189)

 

Density

   

42

 

to

 

30°

 

API

 

gravity

 

at

 

60°F

 

(0.816

 

to

 

0.876

 

g/cc

 

at

 

15°C).

 

(ASTM

 

D287)

 

Cloud

 

Point

   

6°C

 

(10°F)

 

below

 

lowest

 

ambient

 

temperature

 

at

 

which

 

the

 

fuel

 

is

 

expected

 

to

 

operate(ASTM

 

D97)

 

Ash

   

Not

 

to

 

exceed

 

0.02

 

mass

 

percent

 

(0.05

 

mass

 

percent

 

with

 

lubricating

 

oil

 

blending)

 

(ASTM

 

D482)

 

Distillation

   

The

 

distillation

 

curve

 

must

 

be

 

smooth

 

and

 

continuous

 

(ASTM

 

D86)

 

Acid

 

Number

   

Not

 

to

 

exceed

 

0.1

 

Mg

 

KOH

 

per

 

100

 

ML

 

(ASTM

 

D664)

 

Lubricity

   

3100

 

grams

 

or

 

greater

 

scuffing

 

BOCLE

 

test

 

or

 

Wear

 

Scar

 

Diameter

 

(WSD)

 

less

 

than

 

.45mm

 

at

 

60°C

 

(WSD

 

less

 

than

 

.38mm

 

at

 

25°C)

 

as

 

measured

 

with

 

the

 

HFRR

 

method.

 

Diesel

 

Fuel

 

Property

 

Definition

 

Ash

  ‐ 

Mineral

 

residue

 

in

 

fuel.

 

High

 

ash

 

content

 

leads

 

to

 

excessive

 

oxide

 

build

 

up

 

in

 

the

 

cylinder

 

and/

 

or

 

injector.

 

Cetane

 

Number

  ‐ 

Ignitability

 

of

 

fuel.

 

The

 

lower

 

the

 

cetan

 

number,

 

the

 

harder

 

it

 

is

 

to

 

start

 

and

 

run

 

the

 

engine.

 

Low

 

cetane

 

fuels

 

ignite

 

later

 

and

 

burn

 

slower.

 

This

 

could

 

lead

 

to

 

explosive

 

detonation

 

by

 

having

 

excessive

 

fuel

 

in

 

the

 

chamber

 

at

 

the

 

time

 

of

 

ignition.

 

In

 

cold

 

weather

 

or

 

with

 

prolonged

 

low

 

loads,

 

a

 

higher

 

cetane

 

number

 

is

 

desirable.

 

Sulphur

 ‐ 

Amount

 

of

 

sulphur

 

residue

 

in

 

the

 

fuel

 

.

 

The

 

sulphur

 

combines

 

with

 

the

 

moisture

 

formed

 

during

 

combustion

 

to

 

form

 

sulphuric

 

acid.

 

Viscosity

  ‐ 

Influences

 

the

 

size

 

of

 

the

 

atomized

 

droplets

 

during

 

injection.

 

Improper

 

viscosity

 

will

 

lead

 

to

 

detonation,

 

power

 

loss

 

and

 

excessive

 

smoke.

 

Fuels

 

that

 

meet

 

the

 

requirements

 

of

 

ASTM

 

or

 

2.0

 

diesel

 

fuels

 

are

 

satisfactory

 

with

 

fuel

 

systems.

 

2.8.2

 

Fuel

 

tank

 

Our

 

generator

 

sets

 

provide

 

base

 

frame

 

style

 

fuel

 

tank

 

for

 

customer.

 

The

 

base

 

frame

 

style

 

fuel

 

tank

 

is

 

installed

 

with

 

fuel

 

tank,

 

fuel

 

pipes

 

and

 

fuel

 

level

 

indicator.

 

This

 

fuel

 

supply

 

system

 

does

 

not

 

need

 

customer

 

to

 

make

 

other

 

installations.

 

Customers

 

only

 

need

 

to

 

add

 

fuel

 

to

 

the

 

base

 

frame.

 

Users

 

who

 

intend

 

to

 

self

 

manufacture

 

the

 

fuel

 

tank

 

shall

 

use

 

stainless

 

steel

 

or

 

steel

 

plate

 

to

 

make

 

the

 

backup

 

tank,

 

do

 

not

 

make

 

painting

 

or

 

galvanization

 

inside

 

of

 

the

 

fuel

 

tank

 

so

 

that

 

to

 

avoid

 

the

 

possible

 

chemical

 

reaction

 

between

 

these

 

kind

 

of

 

materials

 

and

 

diesel,

 

which

 

may

 

generate

 

the

 

material

 

harmful

 

to

 

the

 

generator

 

set

 

and

 

decrease

 

the

 

quality,

 

Merit

 

Rating

 

and

 

combustion

 

efficiency

 

of

 

diesel.

 

In

 

addition,

 

the

 

configuration

 

of

 

fuel

 

tank

 

assembly

 

shall

 

be

 

as

 

follows:

 

Air

 

ventilation

 

pipe

 

above

 

fuel

 

tank

 

surface

 

Manhole

 

on

 

the

 

top

 

surface

 

of

 

fuel

 

tank

 

Watch

 

window

 

for

 

fuel

 

level

 

Discharge

 

valve

 

at

 

the

 

bottom

 

of

 

fuel

 

tank

 

Ground

 

cable

 

between

 

fuel

 

adding

 

hole

 

and

 

fuel

 

tank

 

Separate

 

panel

 

with

 

holes

 

between

 

fuel

 

supply

 

area

 

and

 

fuel

 

return

 

area,

 

so

 

that

 

to

 

reduce

 

heat

 

exchange

 

The

 

end

 

of

 

fuel

 

supply

 

pipe

 

shall

 

be

 

50mm

 

above

 

the

 

bottom

 

of

 

base

 

frame

 

so

 

that

 

to

 

avoid

 

the

 

deposit

 

and

 

water

 

at

 

the

 

bottom

 

of

 

fuel

 

tank

 

being

 

sucked

 

into

 

fuel

 

supply

 

pipe.

 

Part

 

of

 

the

 

generator

 

sets’

 

fuel

 

level

 

shall

 

be

 

higher

 

than

 

the

 

position

 

of

 

fuel

 

injector,

 

so

 

that

 

to

 

avoid

 

fuel

 

return

 

from

 

fuel

 

injector,

 

which

 

cause

 

start

 

difficulty.

 

2.7.2

 

Installation

 

of

 

fuel

 

tank

 

The

 

position

 

of

 

the

 

fuel

 

tank

 

shall

 

ensure

 

the

 

maximum

 

suction

 

fuel

 

head

 

is

 

no

 

less

 

than

 

2

 

meters.

 

Suction

 

fuel

 

head

 

of

 

the

 

fuel

 

transfer

 

pump

 

shall

 

be

 

calculated

 

from

 

the

 

bottom

 

of

 

the

 

fuel

 

tank.

 

The

 

position

 

of

 

the

 

fuel

 

tank

 

shall

 

ensure

 

maximum

 

return

 

fuel

 

head

 

no

 

less

 

than

 

1.5

 

meters.

 

Return

 

fuel

 

head

 

shall

 

be

 

calculated

 

from

 

the

 

top

 

of

 

the

 

base

 

frame.

 

The

 

arrangement

 

of

 

the

 

fuel

 

pipe

 

shall

 

avoid

 

the

 

fuel

 

being

 

affected

 

from

 

the

 

heat

 

elimination

 

from

 

generator

 

set

 

too

 

much.

 

The

 

maximum

 

temperature

 

of

 

the

 

fuel

 

before

 

fuel

 

pump

 

shall

 

be

 

lower

 

than

 

60

 

degree

 

Celsius.

 

No

 

leakage

 

of

 

fuel

 

and

 

air

 

is

 

allowed

 

in

 

the

 

fuel

 

inlet

 

and

 

fuel

 

return

 

pipe.

 

This

 

is

 

very

 

important.

 

Hose

 

need

 

to

 

be

 

used

 

to

 

connect

 

generator

 

set

 

with

 

fuel

 

transfer

 

pipe.

 

If

 

the

 

generator

 

set

 

use

 

soft

 

connection

 

(through

 

vibration

 

reduction

 

unit),

 

hose

 

shall

 

be

 

used.

 

When

 

engine’s

 

fuel

 

inlet

 

pipe

 

is

 

above

 

6

 

meters

 

and

 

Содержание DHY34KSE

Страница 1: ... REGULATION STARTING METHOD DISPLACEMENT cc OIL CAPACITY L ALTERNATOR RATED POWER kW kVA POWER FACTOR Cosφ VOLTAGE REGULATION LOW OIL PRESSURE BLOCK ON START UP LOW BATTERY HIGH TEMPERATURE ON WATER LOW OIL LEVEL LOW RUNNING ON ENGINE EMERGENCY STOP N G kg G W kg PRODUCT DIMENSIONS mm CAPACITY units container 25 31 28 34 50 230 400 45 IL NT MRS 10 INCLUDED 1x12v 60Ah 93 10 5 2 9 3 18 10 68 HY4102 ...

Страница 2: ...DIESEL GENERATOR Models Hyundai Engine Series Operation and Maintenance manual ...

Страница 3: ...tock and property Some or all of the following PPE warning signs and symbols may appear throughout this manual and you must adhere to their warning s Failure to do so may result in personal injury Warning Signs and Symbols FOLLOW safety messages to avoid or reduce risk of injury or death DANGER indicates a hazard which if not avoided could result in serious injury or death WARNING indicates a haza...

Страница 4: ...e even if doors and windows are open If you think you or someone around you has been affected by carbon monoxide poisoning Leave the affected area and get fresh air immediately Open doors and windows and turn the machine off See your doctor immediately or go to hospital let them know that you suspect carbon monoxide poisoning DO NOT use in an enclosed area or a moving vehicle General fuel safety C...

Страница 5: ...rior to carrying out any maintenance work Prior to use and with all electrical supplies isolated check all electrical cables plugs and connections for the following Are intact and have no signs of damage to include but not limited to bare wires chaffing cuts and loose wiring If there are any signs of damage you should stop using the equipment The damaged item must repaired by an electrically compe...

Страница 6: ... starting DO NOT pour water directly over the generator nor wash it with water For each use make sure that the generator has been electrically grounded earthed Failure to do so can be fatal DO NOT smoke while charging a battery The battery emits flammable hydrogen gas which can explode if exposed to electric arcing or open flame Keep the area well ventilated and keep open flames sparks away when c...

Страница 7: ...is close to the battery and fuel because the mixture of volatilization from fuel and hydrogen generated by battery charging process will cause explosion when it meets sparkle or naked flame The generator set installation room shall be facilitated with BC and ABC fire extinguisher and operators shall be familiar with the knowledge on how to use it When fan protection cover or other protection cover...

Страница 8: ...t is running do not attempt to reach under or around the guards to do maintenance or for any other reason Keep hands arms long hair loose clothing and jewelers away from pulleys belts and other moving parts SAFEGUARD WARNING Generating sets that are not equipped with sound attenuating enclosures can produce noise levels in excess of 105 dB A Prolonged exposure to noise levels above 85 dB A is haza...

Страница 9: ...nal disconnected prior to attempting to connect or disconnect load connections Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Make sure connect generator set to earth Replace the generating set terminal box cover as soon as connection or disconnection of the load cables is complete Do not operate the generating set without the cover secur...

Страница 10: ...erator Set Working Room 4 2 5 Installation of Generator Set 5 2 6 Cooling system 7 2 7 Lubricant system 8 2 8 Fuel system 8 2 9 Battery 10 2 10 Electrical Connection 11 2 11 Power distribution system 11 3 Operation 3 1 Inspect Before Operation 12 3 2 Generator set s running 12 3 3 After Running 13 3 4 Record for running 13 3 5 Matters need attention 13 3 6 Operation for control system 14 3 7 ATS c...

Страница 11: ...tandby power supply to provide continue electric power for non invariable loads The generator set is suitable for the area where must ensure continue power supply such as hospitals industrial facilities airports etc Keep the generator set standby state at any time and start to run when the mains supply is abnormal Emergency service Used as auxiliary power supply to solve energy interruptions that ...

Страница 12: ...a pusher fan and thermostat The alternator has its own internal fan to cool the alternator components 1 6 Electrical System The engine electrical system is 12 volt or 24 volts DC negative ground earth This system includes an electric engine starter a battery and a battery charging alternator For DC 12 volts electrical system one battery is given For 24 volt system two lead acid batteries are given...

Страница 13: ...ilitated onnect direc valve is an UNDAI Pow n for the rplus lubrica t by openin ransportatio been designe Standard ca fting hole o enerator set canopy roo me which b o have stati the generato Optional S ed with heat l the pre hea n be started gency cases 3 y with ctly to nother wer It users ant or g the on ed for anopy on the ts we of and better ionary or set Spare ter for ater is under s and al d...

Страница 14: ...nect to other architecture s foundation The width and depth of foundation shall meet requirement Ensure foundation s levelness and smoothness If possible waste discharge sink can be sued so that the waste oil can be discharged in a timely manner Cable channel for generator power output cable need to be reserved Normally concrete foundation is reliable simple and preferable When pouring the concret...

Страница 15: ...set to outside For example corrugated vibration reduction pipe has been used to connect exhaust pipes air exhaust path fuel inlet pipe fuel return pipe and busbar cable etc all of these parts need to use soft connections Only in this way we can reduce the adverse effect caused by the vibration of generator set to the minimum extent 2 5 2 Ventilation When a generator set with a complete set of radi...

Страница 16: ...essure and side stress Reserve some space for hot shrinkage and cold expansion Reserve space for generator set vibration Reduce exhaust noise level Overload of exhaust backpressure will cause following adverse effect Output power loss Fuel efficiency reduce Exhaust gas temperature rise Note When more than one generator set are installed try not to discharge all of the generator sets gas from one e...

Страница 17: ... the liquids in a separate container evenly and then add the mixture into the radiator ensure the anti freeze will not freeze under low temperature In the area when there is low possibility of freezing the coolant can be a mixture of water and anti rust according to the anti rust which recommended by the engine supplier and refer to its operation manual mix the liquids in a separate container even...

Страница 18: ... specification as that existing in the radiator For some generator sets installed with coolant filter please open the filter s valve before put into use 2 7 Lubricant system Lubricant system is composed of oil pan oil pump strainer oil pipe oil cooling unit oil filter unit and the oil path inside of the engine and all kinds of lubricant parts which are in relative motion etc The main purpose of th...

Страница 19: ...tor sets provide base frame style fuel tank for customer The base frame style fuel tank is installed with fuel tank fuel pipes and fuel level indicator This fuel supply system does not need customer to make other installations Customers only need to add fuel to the base frame Users who intend to self manufacture the fuel tank shall use stainless steel or steel plate to make the backup tank do not ...

Страница 20: ...s are required to correctly connect the signal line to this control panel details see the control panel operation manual Automatic transfer panel optional is the automatic transfer switch for transfer between generator set and mains details refer to control panel operation manual 2 9 Battery Our generator set standard configuration provides start battery as accessory parts According to user s diff...

Страница 21: ...must be connected to an earth ground Since the set is mounted on vibration isolators the ground connection must be flexible to avoid possible breakage due to vibration Ground connection cables or straps should have at least full load current carrying capacity and meet applicable regulations 2 10 3 Insulation Test Before starting the generating set after installation test the insulation resistance ...

Страница 22: ...Start Part of the generator set control panel has been furnished with idle speed full speed transfer switch users can choose if the engine need to be started in idle speed or in one time full speed Usually the time period for idle speed shall not exceed five minutes Do not run the generator set in idle speed in a long time period Press on the start button the duration shall not exceed 30 seconds e...

Страница 23: ...ning situation and if there is any malfunction warning generator set shut down etc Only when the correct and complete record for running maintenance has been kept very well the user can get correct and excellent after sales warranty service 3 5 Matters need attention Warning When engine s temperature is very low the time period for idle speed shall be properly extended However when the generator s...

Страница 24: ...s number 3 times the Alarm LCD would flash If you need to restart wait at least 30 seconds before the retry 8 Check the reading of Voltage Meter and Frequency Meter by operating the Voltmeter Change Over Switch Once the generator set is running at the correct voltage and frequency Turn the Generator set main circuit breaker to ON 9 Turn on every switch or circuit breaker of loads from heavy to lig...

Страница 25: ...light means AMF controller is active then user can select operation type OFF MAN AUTO MEASUREMENT A OFF mode Start stop mains power on off generator set power on off is inactive in this mode B MAN mode 1 Press start pushbutton to start engine 2 When output voltage is in the set range a Press mains power on off pushbutton to turn on the switch b Press mains power on off pushbutton the switch will b...

Страница 26: ... if generator set is used for self start standby power In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present our ATS panel select the best ATS for all generator set And to the most possibility to serve our customers demand we prepare two types of ATS MRS and AMF Besides MRS and AMF can be jointed to a double standby ATS after a little...

Страница 27: ...TO that is OK detail operate step refer module control system ATS PANEL introduction No MODEL 1 ATS switch 2 panel lock 3 mains power output hole 4 generator power output hole 5 communicate with generator module port 6 load power cable output 7 panel on ground leg Maintenance inspect or exchange parts attention Attention All operator must be professional electrician Turn switch on OFF position mak...

Страница 28: ... battery For each 50 600 hours of running or at least each 12 months Change lubricant and lubricant filter Because the quality of lubricant oil sulfur content of the fuel and lubricant consumption rate of each engine is different the interval for lubricant oil change for each generator set will be different When change the lubricant oil at the same time oil filter needs to be changed otherwise the...

Страница 29: ... refer to Control Panel Operation Manual for details 4 5 Start battery Batteries which have been stored in a long time shall be properly charged before being used so that to ensure normal capacitance of the battery Densimeter can be used to check the actual capacitance of the battery Normal operation and battery charging will cause some water inside of the battery being vaporized And therefore con...

Страница 30: ...liminate the malfunction s Especially important for new generator set s customer One thing must to be emphasized most of the malfunctions are caused by user s improper installation operation and maintenance Users are entitled to doubt that the malfunction s is caused by the generator set s manufacture failure but this conclusion shall be based on correct installation operation and periodically mai...

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Страница 39: ...APPENDIX E 1 ...

Страница 40: ...2 ...

Страница 41: ...3 ...

Страница 42: ...t running record TIME ENGINE PARAMETER GENERATOR PARAMETER IF RECORD FOR MALFUNCTION IS AVAILABLE OPERATOR REMARK Start stop generator set time Accumulated running time Oil pressure Temperature Voltage Current Frequency Power ...

Страница 43: ...t serial No Engine serial No Alternator serial No Accumulated running hours Maintenance cycle Reasons for maintenance periodic maintenance or malfunction maintenance Inspection and repair Inspection and adjustment Change of parts Clean and maintenance Others Conclusion for maintenance Maintenance staff signature ...

Страница 44: ...APPENDIX H ...

Страница 45: ......

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