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When adding air to tires, use equipment with a gauge
or preset pressure regulator and a clip-on chuck.
Make sure the hose is long enough to avoid being in
the path of the wheel parts in case of an explosion.

WARNING

Stay clear of the path of wheel parts in
case of an explosion.

If it is necessary to add air to a tire that is warm,
check one of the other tires. Add air to the tire with
low pressure so that the air pressures are equal. The
tire pressure of warm tires must always be equal to or
greater than tire pressure specified for cold tires.

Check that all of the wheel nuts are tight. When the
wheels are removed and installed again, check the
nuts for the correct torque as shown in MAINTE-
NANCE every eight hours. When the nuts stay tight
after an eight hour check, the interval for checking
with a torque wrench can be extended to 350 hours.

Lift Mechanism

WARNING

Lower lift mechanism completely. Never
stand under a raised carriage.

Do not put any part of the body in the lift
mechanism unless all parts of the upright
are completely lowered and the engine is
OFF.

Always block or chain the upright weld-
ments and carriage before inspecting the
upright or attempting any repairs.

Forks (Item 9)

A. Check that the tips are aligned within 13 mm (0.5
inch) of each other (I).

WARNING

Do not try to correct the alignment by
bending the forks or adding shims. Re-
place bent or damaged forks.

B. Check for cracks (2) in the heel of the forks and at
the attachment points.

WARNING

Never repair damaged forks by heating
or welding. Forks are made of special
steel using special procedures. Replace
damaged forks.

C. Check for cracks (2) or damage (4) in the fork
hooks or pins. Replace as necessary.

Lift Chain (Item 10)

A. Check the lift chain for the proper lubrication.

B. Inspect the lift chain for cracks or broken links
and pins. Check for corrosion or worn holes in the
links. When the pins or holes become worn, the chain
becomes longer. If a section of chain is 3~q longer
than the section of new chain, the chain is worn and
must be replaced.

If a chain scale is available, check the lift chain as
shown. If a chain scale is not available, measure 20
links of chain. Compare the length with the chart in
Figure 9. Replace the chain if the length of 201inks of
the worn section is more than the maximum wear limit.

WARNING

If one chain has a defect, replace both
chains. Do not try to repair a worn chain.

D. Check each latch for proper operation. The latch
should securely lock the fork to the carriage.

FIGURE 8. CHECK THE FORKS

Содержание F003

Страница 1: ...Hyster F003 H2 00J H2 50J H3 00JS Europe Forklift...

Страница 2: ...and lubrication The schedule usesthe operatinghoursonthe hour meter The table for the Maintenance Schedule has two schedules the hour schedule and the period sched ule Ifthelifttruckisoperatedmoretha...

Страница 3: ...MAINTENANCE SCHEDULE...

Страница 4: ......

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...an damage the hydraulic pump Check the hydraulic oil level with the carriage low ered and the engine OFF Make sure the oil is at op eratingtemperature Thedipstickhasthreemarks see Figure2 Addoilonlyas...

Страница 7: ...toruntilfull replacecap thenfillcool ant recovery tank to Full mark WARNING Do not remove the cap from the radiator or coolantrecoverytankwhenthe engine is hot Steam and boiling coolant can be release...

Страница 8: ...tires before removing them from the lift truck Check the tires for damage Check the tread and re move any objects that will cause damage Check for bent or damaged rims Check for loose or missing hard...

Страница 9: ...pecting the upright or attempting any repairs Forks Item 9 A Check that the tips are aligned within 13 mm 0 5 inch of each other I WARNING Do not try to correct the alignment by bending the forks or a...

Страница 10: ...cracks Make sure that all nuts and bolts are tight B Check that the rollers and carriage move freely in theuprightchannels C Checkhydraulicattachmentsforleaksordamage FIGURE 9 CHECKING THE CHAINS Load...

Страница 11: ...NING Loss of fluid from the master cylinder indicates leakage Repair before using Keep the brake fluid clean Replace all fluid in the system if there is dirt water or oil in the system B Check the ope...

Страница 12: ...rate the lift truck until the prob lems are corrected TABLE 1 INSTRUMENT PANEL See Figure 10 CAUTION If any of the instruments do not operate as described in the following chart re port the problems i...

Страница 13: ...prightshouldtiltsmoothlyandboth tiltcylindersshouldstopevenly Excessivemovement ofthetiltcylinderswhenthetiltleverisinNEUTRAL mayindicatealeakinthesystem Attachments Hydraulic attachments should opera...

Страница 14: ...HE MASTER CYLINDER for repair EVERY 350 HOURS OR TWO MONTHS instructions WARNING Do not permit water oil or dirt to enter the brake fluid Replace all the fluid in the brake system if there is oil wate...

Страница 15: ...ling surfaces of the load roll ers Lubricant on the load rollers can hold dirt and prevent the load rollers from turning Flat areas will wearontheloadrollerswhentheydonotturnfreely B Lubricatethelatch...

Страница 16: ...r of thefilter C Lower the bottom of the filter and remove the fil terelement Discardthefilterelement D Cleanthe topandbottomcovers Installnew gas kets Installanewfilterelementandtightenthebolt E Remo...

Страница 17: ...ne or more of the followingconditions 1 Roughidle 2 Oil in the air cleaner duct 3 Oil leaks 4 Engineoilwillbecomedirtymorequickly thannormal A Loosen vent screw A at the fuel injector pump B Loosen ve...

Страница 18: ...riods 3 Engine operates at cool temperatures for short periods and does not reach operating temperature PCV VALVE DIESEL ENGINE Item 24 Clean or change the PCV valve Remove the PCV valve from the engi...

Страница 19: ...wuntilthepedalheight iscorrect Tightenthelocknut When the clutch pedal height is correct adjust the clutch release linkage The pedal must move freely 13mm 0 5inch fromitsstoptothepointwherethe release...

Страница 20: ...hedrainplug Fill the tank as described in CHECKING THE HY DRAULIC OIL CHANGING THE GASOLINE FUEL FILTER Replace the filter element for gasoline every 2000 hours See Figure 3 CHANGING THE FUEL FILTER F...

Страница 21: ...DRIVE TIRES Two types of rims used on the Hyster lift trucks are showninFigure22 Theproceduresfordisassembly andassemblyofthetiresontherimsaresimilar WHEELS AND TIRES FIGURE 22 RIM ASSEMBLY...

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