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PCV VALVE (GAS ENGINE) (Item 24)

Change the PCV valve. Make sure air will flow
through the system. The PCV system will need ser-
vice more frequently during the following conditions:

l. Operation of the lift truck in dusty conditions
2. Engine operates at idle for long periods
3. Engine operates at cool temperatures for
short periods and does not reach operating
temperature

PCV VALVE (DIESEL ENGINE)
(Item 24)

Clean or change the PCV valve. Remove the PCV
valve from the engine for cleaning. Seal the small
breather hole (l) to prevent filling the cavity with sol-
vent. Flush the valve passage with kerosene or diesel
fuel. Check that the breather hole is clean.

EVERY 2000 HOURS OR YEARLY

FIGURE 17. PCV VALVE

FIGURE l8. PCV VALVE (DIESEL ENGINE)

Содержание F003

Страница 1: ...Hyster F003 H2 00J H2 50J H3 00JS Europe Forklift...

Страница 2: ...and lubrication The schedule usesthe operatinghoursonthe hour meter The table for the Maintenance Schedule has two schedules the hour schedule and the period sched ule Ifthelifttruckisoperatedmoretha...

Страница 3: ...MAINTENANCE SCHEDULE...

Страница 4: ......

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...an damage the hydraulic pump Check the hydraulic oil level with the carriage low ered and the engine OFF Make sure the oil is at op eratingtemperature Thedipstickhasthreemarks see Figure2 Addoilonlyas...

Страница 7: ...toruntilfull replacecap thenfillcool ant recovery tank to Full mark WARNING Do not remove the cap from the radiator or coolantrecoverytankwhenthe engine is hot Steam and boiling coolant can be release...

Страница 8: ...tires before removing them from the lift truck Check the tires for damage Check the tread and re move any objects that will cause damage Check for bent or damaged rims Check for loose or missing hard...

Страница 9: ...pecting the upright or attempting any repairs Forks Item 9 A Check that the tips are aligned within 13 mm 0 5 inch of each other I WARNING Do not try to correct the alignment by bending the forks or a...

Страница 10: ...cracks Make sure that all nuts and bolts are tight B Check that the rollers and carriage move freely in theuprightchannels C Checkhydraulicattachmentsforleaksordamage FIGURE 9 CHECKING THE CHAINS Load...

Страница 11: ...NING Loss of fluid from the master cylinder indicates leakage Repair before using Keep the brake fluid clean Replace all fluid in the system if there is dirt water or oil in the system B Check the ope...

Страница 12: ...rate the lift truck until the prob lems are corrected TABLE 1 INSTRUMENT PANEL See Figure 10 CAUTION If any of the instruments do not operate as described in the following chart re port the problems i...

Страница 13: ...prightshouldtiltsmoothlyandboth tiltcylindersshouldstopevenly Excessivemovement ofthetiltcylinderswhenthetiltleverisinNEUTRAL mayindicatealeakinthesystem Attachments Hydraulic attachments should opera...

Страница 14: ...HE MASTER CYLINDER for repair EVERY 350 HOURS OR TWO MONTHS instructions WARNING Do not permit water oil or dirt to enter the brake fluid Replace all the fluid in the brake system if there is oil wate...

Страница 15: ...ling surfaces of the load roll ers Lubricant on the load rollers can hold dirt and prevent the load rollers from turning Flat areas will wearontheloadrollerswhentheydonotturnfreely B Lubricatethelatch...

Страница 16: ...r of thefilter C Lower the bottom of the filter and remove the fil terelement Discardthefilterelement D Cleanthe topandbottomcovers Installnew gas kets Installanewfilterelementandtightenthebolt E Remo...

Страница 17: ...ne or more of the followingconditions 1 Roughidle 2 Oil in the air cleaner duct 3 Oil leaks 4 Engineoilwillbecomedirtymorequickly thannormal A Loosen vent screw A at the fuel injector pump B Loosen ve...

Страница 18: ...riods 3 Engine operates at cool temperatures for short periods and does not reach operating temperature PCV VALVE DIESEL ENGINE Item 24 Clean or change the PCV valve Remove the PCV valve from the engi...

Страница 19: ...wuntilthepedalheight iscorrect Tightenthelocknut When the clutch pedal height is correct adjust the clutch release linkage The pedal must move freely 13mm 0 5inch fromitsstoptothepointwherethe release...

Страница 20: ...hedrainplug Fill the tank as described in CHECKING THE HY DRAULIC OIL CHANGING THE GASOLINE FUEL FILTER Replace the filter element for gasoline every 2000 hours See Figure 3 CHANGING THE FUEL FILTER F...

Страница 21: ...DRIVE TIRES Two types of rims used on the Hyster lift trucks are showninFigure22 Theproceduresfordisassembly andassemblyofthetiresontherimsaresimilar WHEELS AND TIRES FIGURE 22 RIM ASSEMBLY...

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