NOTE
Do the 8 hour procedure plus the follow-
ing:
ENGINE OIL AND FILTER
CAUTION
Never run the engine without oil.
Change the oil filter at the same time the engine oil is
changed. Use the correct oil according the the speci-
fication. Install a new filter. Apply clean oil to the gas-
ket of the new filter. Turn the filter until the gasket
touches, then hand tighten 1/2 to 3/4 turn. Start the
engine. Check the area around the filter for leakage.
BRAKE FLUID (Item 13)
Remove the floor plates. Check the fluid level in the
reservoir of the master cylinder. Add brake fluid as
necessary. Fill to 8 mm (0.3 inch) of the rim. Use the
brake fluid shown in the Maintenance Chart.
WARNING
If the master cylinder is empty, there is a
leak in the brake system. The defect
must be repaired before operating the lift
truck. See THE BRAKE SYSTEM and
THE MASTER CYLINDER for repair
EVERY 350 HOURS OR TWO MONTHS
instructions.
WARNING
Do not permit water, oil, or dirt to enter
the brake fluid. Replace all the fluid in
the brake system if there is oil, water or
dirt in the fluid. If there is air in the sys-
tem, see THE BRAKE SYSTEM for in-
structions to remove the air.
HYDRAULIC TANK BREATHER
Clean and check the hydraulic tank breather. Replace
the filter when it is dirty and will not permit the easy
passage of air.
FORKS
WARNING
Never repair damaged forks by heating,
welding or bending. Replace damaged
forks.
A. Check the heel and attachment points of the forks
with a penetrant or magnetic particle inspection.
B. Measure the thickness of the forks at a vertical
section where there is no wear. This is dimension X.
Now measure the thickness at the heel of the fork. If
the thickness is not more than 90% of dimension X,
replace the fork.
C. Check for greater than the maximum angle per-
mitted at the load center of the fork.
FIGURE 12. CHECKING THE ANGLE OF THE FORKS
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