4
TABLE 1. MAINTENANCE SCHEDULE (Item Numbers Reference FIGURE 2.)
ITEM
NO.
ITEM
8
Hr./
Daily
150
Hr./
2 mo.
350
Hr./
2 mo.
1000
Hr./
6 mo.
2000
Hr./
1 yr.
PROCEDURE OR
QUANTITY
SPECIFICATION
30
TIRES
TIRE PRESSURE
X
X
Check Condition
See Nameplate
See Parts Manual
1
FORKS
X
X
Check Condition
3
MAST, CARRIAGE,
ATTACHMENT
X
Check Condition
and Operation
6
LIFT CHAINS
X
X, L
X
X
Check Condition
and Lubrication
Check Adjustment
Check Length
Engine Oil
SAFETY LABELS
X
Replace If
Necessary
See Parts Manual
SAFETY BELT
AND SEAT RAILS
X
Check Condition
CHECK FOR LEAKS—
FUEL, OIL, COOLANT
X
Check for leaks
33
FUEL TANK (Diesel)
LPG (Option)
X
120 litre (31.7 gal)
(2) 43.5 lb LPG
tanks
Diesel No. 2
LPG — HD–5
24
COOLING SYSTEM
X
C
26.0 litre (27.5 qt)
50% water with
50% Ethylene Glycol
28
RADIATOR HOSES
X
Check Condition
See Parts Manual
23
DRIVE BELTS
X
X
Check Condition
Check Tension
See Parts Manual
19
PRIMARY FUEL FILTER
X
C
Drain Water
See Parts Manual
13
BATTERY
ELECTROLYTE LEVEL
X
X
Clean
Check Level
See Parts Manual
2 Batteries
15
HYDRAULIC SYSTEM
H8.00–12.00XL
(H165–280XL)
H13.00–16.00XL)
(H300–360XL)
X
C
113 litre
(31.7 gallons)
142 litre
(37.5 gallons)
–18
°
C (0
°
F) and Above
SAE 10W
API CC or CC/SE/SF/
SG
18
PRE–CLEANER FOR ENGINE
AIR FILTER
X
Clean
See Parts Manual
32
AIR FILTER, ENGINE AND
AIR COMPRESSOR
X
Clean or Replace
(See NOTE 3)
See Parts Manual
21
22
ENGINE OIL AND FILTER
Perkins Diesel
X
C
15.1 litre (16.0 qt)
1 Filter
See NOTES 1 & 2
greater than –18
°
C (0
°
F)
SAE 10W–30 API SE/
SG
See Parts Manual
21
22
ENGINE OIL AND FILTER
GM V–8
X
C
10 litre (9.5 qt)
1 Filter
See NOTES 1 & 2
API SE/SF
greater than –18
°
C (0
°
F)
SAE 10W–30
See Parts Manual
X= Check C=Change L=Lubricate
NOTE 1: Change filters after first 100 hours of operation on a new lift truck.
NOTE 2: Change engine oil and filters every 400 hours.
NOTE 3: Very dirty conditions will require a daily clean and check.