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18

1. Lubricate the sliding surfaces for the bearing blocks
along the full length of the channels as shown in
FIGURE 19. Apply lubricant only to the indicated sur-
faces.

NOTE: The load rollers and sheaves have sealed bear-
ings and do not need additional lubrication.

2. Lubricate the pivot pins for the mast at the grease fit-
tings on the pivot pins. Use multi–purpose grease.

FIGURE 19. LUBRICATE THE MAST

1. LOAD ROLLER
2. BEARING BLOCK
3. LUBRICATE BEARING BLOCK SURFACES
4. LUBRICATE STRIP BEARINGS
5. OUTER WELDMENT
6. INNER WELDMENT
7. CARRIAGE

12479

3. Lubricate the pivot pins for the tilt cylinders. There is
a grease fitting on each pivot pin. Use multi–purpose
grease.

4. If a side–shift carriage is installed, lubricate the fit-
tings and the sliding surfaces with multi–purpose
grease.

EMPTY CONTAINER ATTACHMENT
(See FIGURE 3.)

1. Lubricate the grease fittings for the side–shift rollers
and the anchor pins for the side–shift cylinder. Lubricate
the grease fittings for the lock pins. These fittings are lo-
cated at the top of the end beams.

2. Lubricate the sliding surfaces for all of the bearing
blocks.

3. Remove the drain plugs at the bottom of both end
beams to drain moisture from the accumulators.

GENERAL LUBRICATION

Inspect all hinges, pins, linkages, cables, pedals and lev-
ers for wear and damage. Lubricate these parts as neces-
sary with engine oil.

FORKS, CHECK FOR WEAR AND
DAMAGE (See FIGURE 5.)

WARNING

Never repair damaged forks. Do not heat, weld, or
bend the forks. Forks are made of special steel using
special methods. Replace damaged forks.

1. Check the heel and attachment points of the forks with
a penetrant or magnetic particle inspection.

2. Measure the thickness of the forks at a vertical section
where there is no wear. This is dimension X. Now meas-
ure the thickness at the heel (5) of the fork. If the thick-
ness is not more than 90% of dimension X, replace the
fork.

LIFT CHAINS, CHECK FOR WEAR
(See FIGURE 20.)

If a section of chain is 3% longer than a similar section of
new chain, the chain is worn and must be replaced. Mea-
sure the chain for wear where it moves over the sheaves.
If a chain scale is available, check the lift chains as
shown in FIGURE 20. If a chain scale is not available,
measure 20 links of chain. Measure from the center of a
pin to the center of another pin 20 pitches away. Com-
pare the length with the chart in FIGURE 20. Replace
the chain if the length of 20 links of the worn section is
more than the WEAR LIMIT.

Содержание E007 H8.00XL

Страница 1: ...Hyster E007 H8 00XL H9 00XL H10 00XL H12 00XL Europe Forklift...

Страница 2: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 3: ...brake must be manually released To manu ally release the parking brake use the release bolt at each air chamber to compress the spring that applies the brake Tighten the release bolt or nut until the...

Страница 4: ...be solid even and level when the lift truck is put on blocks Make sure that any blocks used to support the lift truck are solid one piece units Put a steel plate on top of the block NOTE Some lift tru...

Страница 5: ...TRUCK ON BLOCKS STEERING TIRES DRIVE TIRES 12438 FIGURE 2 MAINTENANCE POINTS DIESEL ENGINE SHOWN 12473 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18192021 22 23 24 25 1 7 8 26 27 28 29 30 31 32 33 34 3...

Страница 6: ...X Check Condition Check Tension See Parts Manual 19 PRIMARY FUEL FILTER X C Drain Water See Parts Manual 13 BATTERY ELECTROLYTE LEVEL X X Clean Check Level See Parts Manual 2 Batteries 15 HYDRAULIC S...

Страница 7: ...FERENTIAL H8 00 12 00XL H165 280 XL H13 00 16 00XL H300 360XL X C 23 7 litre 25 0 qt 24 6 litre 26 qt SAE 85W 140 14 HYDRAULIC TANK BREATHER X 1 Clean as Necessary See Parts Manual AIR FILTER HEATER X...

Страница 8: ...See Parts Manual 34 TRANSMISSION OIL FILTER C 1 See NOTE 1 See Parts Manual 16 HYDRAULIC SYSTEM OIL FILTER C 1 See NOTE 1 See Parts Manual 29 HUB BEARINGS STEER WHEELS C As Necessary Multi Purpose Gr...

Страница 9: ...Put the tire in a safety cage when adding air pressure to the tire Follow the procedures under ADD AIR TO THE TIRES When air is added to the tires a remote air chuck must be used so that the person a...

Страница 10: ...A lock pin for each fork fits into the top carriage bar and a slot in the fork These lock pins hold the fork in posi tion Adjust the forks as far apart as possible for maxi mum support of the load Mak...

Страница 11: ...spect the lift chains for cracks or broken links and pins See FIGURE 6 8 Inspect the chain anchors and pins for cracks and damage 9 Makesuretheliftchainsareadjustedsothattheyhave equal tension If the...

Страница 12: ...hen the pressure cap is removed from the ra diator thepressureisreleasedfromthesystem Ifthe systemishot thesteamandboilingcoolantcancause burns Make sure the coolant level is between the FULL and the...

Страница 13: ...ngine is stopped Add hydraulic oil only as needed If more hy draulic oil is added than the FULL level the hydraulic oil will leak from the breather during operation Check the hydraulic system for leak...

Страница 14: ...water Do not fill the battery more than to the bottom of the internal filler neck If the battery becomes discharged and requires a booster battery to start the engine follow these procedures care ful...

Страница 15: ...ONTROLS 12383 NOTE The fuse panel and diagram are behind the access door 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 19 15 16 20 21 1 AIR PRESSURE GAUGE 2 LOW PRESSURE INDICATOR 3 PARKING BRAKE KNOB 4 COLD...

Страница 16: ...b Slowly raise and lower the mast several times without a load Raise the mast to its full exten sion height at least once The mast components must raise and lower smoothly in the correct se quence NOT...

Страница 17: ...sure each anchor is adjusted the same amount 3 Remove the load from the forks Check the clearance of the carriage when the mast is fully extended The car riage must not touch the top crossmember of t...

Страница 18: ...and cover and clean it in solvent Dry the breather with compressed air and install it AIR FILTER HEATER Remove the four screws and the air intake cover at the right side of the cab Remove the spring a...

Страница 19: ...forcebetweenthealternator and crankshaft pulleys When the tension is correct the drive belt will move approximately 13 mm 0 5 in Loosen the capscrew on the alternator mount to adjust the tension of t...

Страница 20: ...drain plugs at the bottom of both end beams to drain moisture from the accumulators GENERAL LUBRICATION Inspect all hinges pins linkages cables pedals and lev ers for wear and damage Lubricate these...

Страница 21: ...onnect the throttle cable 6 at the throttle lever 9 on the fuel injection pump Push the throttle or Monotrol pedal 1 until it stops against the floor plate 2 Hold the pedal in this position with a rod...

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