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2. Tow the lift truck slowly.

3. Raise the carriage and forks approximately 30 cm (12
inches) from the surface. Install a chain to prevent the
carriage and mast channels from moving.

4. If another lift truck is used to tow the disabled lift
truck, that lift truck must have a weight equal or greater
than the weight of the disabled lift truck. Install an ap-
proximate half–capacity load on the forks of the lift
truck that is being used to tow the disabled lift truck.
This half–capacity load will increase the traction of the
lift truck. Travel with the load as low as possible.

5. Use a towing link made of steel that attaches to the
tow pins in the counterweights of both lift trucks.

HOW TO PUT A LIFT TRUCK ON BLOCKS

WARNING

The lift truck must be put on blocks for some types of
maintenance and repair. The removal of the follow-
ing assemblies will cause large changes in the center
of gravity: mast, drive axle, engine and transmission,
and the counterweight. When the lift truck is put on
blocks, put additional blocks in the following posi-
tions to maintain stability:

a. Before removing the mast and drive axle, put

blocks under the counterweight so that the lift
truck can not fall backward.

b. Before removing the counterweight, put blocks

under the mast assembly so that the lift truck can
not fall forward.

The surface must be solid, even, and level when the
lift truck is put on blocks. Make sure that any blocks
used to support the lift truck are solid, one piece
units. Put a steel plate on top of the block.

NOTE:  Some lift trucks have lifting eyes. These lift
points can be used to raise the lift truck so that blocks can
be installed.

How to Raise the Drive Tires (See FIGURE 1.)

1. Put blocks on each side (front and back) of the steer-
ing tires to prevent movement of the lift truck.

2. Put the mast in a vertical position. Put a block under
each outer mast channel.

3. Tilt the mast fully forward until the drive tires are
raised from the surface.

4. Put additional blocks under the frame behind the drive
tires. Make sure the blocks are under the frame and not
the hydraulic or fuel tanks.

5. If the hydraulic system will not operate, use a hydrau-
lic jack under the side of the frame near the front. Make
sure that the jack has a capacity equal to at least half the
weight of the lift truck. See the nameplate.

How to Raise the Steering Tires 
(See FIGURE 1.)

1. Apply the parking brake. Put blocks on both sides
(front and back) of the drive tires to prevent movement
of the lift truck.

2. Use a hydraulic jack to raise the steering tires. Put the
jack under the steering axle or frame to raise the lift
truck. Make sure that the jack has a capacity of at least
2/3 of the total weight of the lift truck as shown on the
nameplate.

3. Put blocks under the frame and counterweight to sup-
port the lift truck. Make sure the blocks are under the
frame and not the hydraulic or fuel tanks.

Содержание E007 H8.00XL

Страница 1: ...Hyster E007 H8 00XL H9 00XL H10 00XL H12 00XL Europe Forklift...

Страница 2: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 3: ...brake must be manually released To manu ally release the parking brake use the release bolt at each air chamber to compress the spring that applies the brake Tighten the release bolt or nut until the...

Страница 4: ...be solid even and level when the lift truck is put on blocks Make sure that any blocks used to support the lift truck are solid one piece units Put a steel plate on top of the block NOTE Some lift tru...

Страница 5: ...TRUCK ON BLOCKS STEERING TIRES DRIVE TIRES 12438 FIGURE 2 MAINTENANCE POINTS DIESEL ENGINE SHOWN 12473 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18192021 22 23 24 25 1 7 8 26 27 28 29 30 31 32 33 34 3...

Страница 6: ...X Check Condition Check Tension See Parts Manual 19 PRIMARY FUEL FILTER X C Drain Water See Parts Manual 13 BATTERY ELECTROLYTE LEVEL X X Clean Check Level See Parts Manual 2 Batteries 15 HYDRAULIC S...

Страница 7: ...FERENTIAL H8 00 12 00XL H165 280 XL H13 00 16 00XL H300 360XL X C 23 7 litre 25 0 qt 24 6 litre 26 qt SAE 85W 140 14 HYDRAULIC TANK BREATHER X 1 Clean as Necessary See Parts Manual AIR FILTER HEATER X...

Страница 8: ...See Parts Manual 34 TRANSMISSION OIL FILTER C 1 See NOTE 1 See Parts Manual 16 HYDRAULIC SYSTEM OIL FILTER C 1 See NOTE 1 See Parts Manual 29 HUB BEARINGS STEER WHEELS C As Necessary Multi Purpose Gr...

Страница 9: ...Put the tire in a safety cage when adding air pressure to the tire Follow the procedures under ADD AIR TO THE TIRES When air is added to the tires a remote air chuck must be used so that the person a...

Страница 10: ...A lock pin for each fork fits into the top carriage bar and a slot in the fork These lock pins hold the fork in posi tion Adjust the forks as far apart as possible for maxi mum support of the load Mak...

Страница 11: ...spect the lift chains for cracks or broken links and pins See FIGURE 6 8 Inspect the chain anchors and pins for cracks and damage 9 Makesuretheliftchainsareadjustedsothattheyhave equal tension If the...

Страница 12: ...hen the pressure cap is removed from the ra diator thepressureisreleasedfromthesystem Ifthe systemishot thesteamandboilingcoolantcancause burns Make sure the coolant level is between the FULL and the...

Страница 13: ...ngine is stopped Add hydraulic oil only as needed If more hy draulic oil is added than the FULL level the hydraulic oil will leak from the breather during operation Check the hydraulic system for leak...

Страница 14: ...water Do not fill the battery more than to the bottom of the internal filler neck If the battery becomes discharged and requires a booster battery to start the engine follow these procedures care ful...

Страница 15: ...ONTROLS 12383 NOTE The fuse panel and diagram are behind the access door 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 19 15 16 20 21 1 AIR PRESSURE GAUGE 2 LOW PRESSURE INDICATOR 3 PARKING BRAKE KNOB 4 COLD...

Страница 16: ...b Slowly raise and lower the mast several times without a load Raise the mast to its full exten sion height at least once The mast components must raise and lower smoothly in the correct se quence NOT...

Страница 17: ...sure each anchor is adjusted the same amount 3 Remove the load from the forks Check the clearance of the carriage when the mast is fully extended The car riage must not touch the top crossmember of t...

Страница 18: ...and cover and clean it in solvent Dry the breather with compressed air and install it AIR FILTER HEATER Remove the four screws and the air intake cover at the right side of the cab Remove the spring a...

Страница 19: ...forcebetweenthealternator and crankshaft pulleys When the tension is correct the drive belt will move approximately 13 mm 0 5 in Loosen the capscrew on the alternator mount to adjust the tension of t...

Страница 20: ...drain plugs at the bottom of both end beams to drain moisture from the accumulators GENERAL LUBRICATION Inspect all hinges pins linkages cables pedals and lev ers for wear and damage Lubricate these...

Страница 21: ...onnect the throttle cable 6 at the throttle lever 9 on the fuel injection pump Push the throttle or Monotrol pedal 1 until it stops against the floor plate 2 Hold the pedal in this position with a rod...

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