kleenconnect LNI2-233 Installation And Operation Manual Download

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Automated

Forklift Entryway

Sanitizing System

Patented

INSTALLATION

AND

OPERATION MANUAL

6/15/2021

Summary of Contents for LNI2-233

Page 1: ...Automated Forklift Entryway Sanitizing System Patented INSTALLATION AND OPERATION MANUAL 6 15 2021...

Page 2: ...P a g e Contents 2 WARNINGS 2 INTRODUCTION 3 SPECIFICATIONS 3 PACKAGE CONTENTS 4 SYSTEM LAYOUT 5 TOOLS NEEDED TO INSTALL 6 INSTALLATION INSTRUCTIONS 7 PRIMING THE SYSTEM 17 SETTING THE PHOTO SENSOR 1...

Page 3: ...perate correctly and may void any warranty Chemical Spray Hazard Wear splash goggles or glasses when required by chemical manufacturer SDS or OSHA when installing or servicing this unit Magnet Warning...

Page 4: ...anually by the operator or by automatic signaling from the controller circuitry causing the pump to dispense approximately 1 0 ounce of sanitizer evenly split to all nozzles Any modification or altera...

Page 5: ...ngs 1 ea Gallon Jug Adapter Cap Push Fit Tubing Connector 1 ea Photo Electric Sensor Assembly With Magnet Mount 20 ea Magnetic Tie Mounts 25 ea Small Plastic Cable Ties 1 ea Tubing Cutter 1 ea Sensor...

Page 6: ...Installation Operation Manual Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ 5 P a g e SYSTEM LAYOUT...

Page 7: ...plastic ties Tape Measure Used to measure sensor height Tubing Cutter provided Used to cut tubing NOTE All components of this system are attached to the vehicle with magnets The only tools needed for...

Page 8: ...ay want to identify a location that is the best fit during use such as inside the ROP upright and another during inspection such as outside the ROP upright Figure 1 Figure 2 3 The jug rack includes a...

Page 9: ...e pumping module will not interfere with seat adjustment or daily shift inspections The magnets do allow repositioning for service but it is advisable to not require repositioning for daily shift insp...

Page 10: ...sensor to see the reflective tape upon entry and not on exit Figure 6 Figure 6 6 Connect the sensor cable to the sensor using the M12 connector Hand tighten only Do not use tools to tighten the connec...

Page 11: ...s located too close to the tire it will not cover the entire tread surface area If it is located too far away from the tire it will spray wider than the tire tread surface area and waste sanitizer Aff...

Page 12: ..._ 11 P a g e needed to properly locate the nozzles Determine which locations and configurations work best for your particular installation Figures 10 11 Figure 10 Figure 11 Final positions and angles...

Page 13: ...nsert the PE tubing into the push fit fitting on the adapter cap and press firmly until the tubing is fully seated into the fitting Note It is important that the tubing end be cut square and to press...

Page 14: ...g rack loose from the vehicle and allow it to be suspended by the safety cable Ensure that the tubing from the jug to the pump does not get pulled tight or placed under any strain Allow extra tubing i...

Page 15: ...allon jug to the pumping module inlet push fit fitting and cut the tubing with the supplied tubing cutter Note The inlet tubing should be connected to the inlet side of the pump as shown below Install...

Page 16: ...e sure to route the tubing so that it is least likely to be damaged kinked or smashed Leave a couple inches of extra tubing near the nozzle to allow minor adjustments to the nozzle location Secure the...

Page 17: ...re 17 Cut the tubing and install the branch T then use the tubing and the magnetic mounts and plastic ties to route each end of the branch T to the front spray nozzles Connect the front spray nozzles...

Page 18: ...een fully inserted into the push fit style fittings Note if the prime button fails to actuate the pump it is most likely that the photo electric sensor has been inadvertently switched into the wrong m...

Page 19: ...have the ability to be electronically locked to prevent unauthorized setting On delivery the unit is not locked To lock or unlock follow these steps Press OUT on and OUT off simultaneously for 10 sec...

Page 20: ...gle will work for all desired entryways then measure and record the centerline height of the sensor Using this measurement apply one of the adhesive backed reflective strips at the appropriate height...

Page 21: ...ustment to cover the entire wheel surface If your condition requires a longer or shorter application you can adjust the run time of the pumping module by removing the battery and the pump cover and se...

Page 22: ...tainer 2 Disconnect the safety cable from the cable clip and remove the F style container from the jug rack 3 Using the special Safety Feed removal tool remove the Safety Feed dip tube from the empty...

Page 23: ...ainer with the sanitizer of your choice One recommendation would be Best Sanitizers Alpet D 2 It is quick drying and only requires a 10 second contact time for nonfood contact surfaces 5 Reinstall a n...

Page 24: ...t assumes the remaining warranty of the original Forklift Entryway Sanitizing System This Limited Warranty does not cover any problem that is caused by conditions malfunctions or damage not resulting...

Page 25: ...Installation Operation Manual Automated Forklift Entryway Sanitizing System _________________________________________________________________________________________________ 24 P a g e...