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8000 SRM 1009

General

General

WARNING

DO NOT make repairs or adjustments unless
you have been properly trained and authorized
to do so. Repairs and adjustments that are not
correct can create dangerous operating condi-
tions.

DO NOT operate a lift truck that needs repairs.
Report the need for repairs to your supervisor
immediately. If repair is necessary, attach a DO
NOT OPERATE tag to the control handle and
remove the key from the key switch.

This section contains the instructions for periodic
maintenance and inspection and a Maintenance
Schedule.

The Maintenance Schedule has time intervals for in-
spection, lubrication, and periodic maintenance. The
time intervals are based on a normal operation. Nor-
mal operation is considered to be one eight hour shift
per day in a relatively clean environment on an im-
proved surface. Multiple shifts, dirty operating con-
ditions, etc. will reduce the time intervals between
services recommended in the Maintenance Schedule.

NOTE:

The front end of the lift truck is the control

handle end. Forward travel is movement with the
forks trailing. Rear travel is movement in the direc-
tion of the forks. The right hand side of the lift truck
is to the operator’s right hand, facing the truck from
the control handle end in the position for operating
the controls.

Your Hyster

®

lift truck dealer has the trained per-

sonnel and equipment to do a complete program of
inspection, lubrication, and maintenance. This com-
plete program will help your lift truck operate better
over a longer period of time.

Some users have service personnel and facilities to
do the items listed in the Maintenance Schedule.
Service Manuals are available from your Hyster lift
truck dealer to help users who do their own repairs.

HOW TO MOVE A DISABLED TRUCK

This lift truck is not normally towed. If the traction
system will not operate, make repairs at the location
if possible. If the lift truck must be towed, refer to
the Maintenance Manual.

How to Tow the Lift Truck

WARNING

Never carry a disabled lift truck unless the lift
truck MUST be moved. The lift truck used to
lift the disabled lift truck MUST have a rated
capacity equal to or greater than the weight of
the disabled lift truck. The capacity must be
for a load center equal to half the width of the
disabled lift truck. See the capacity plate on
the disabled lift truck for the approximate total
weight. The forks must extend the full width
of the disabled lift truck. Put the weight of the
disabled lift truck at the center of the forks and
be careful not to damage the under side of the
disabled lift truck.

Make sure no one except the driver is near the
lift trucks during towing. Both the tow truck
and the disabled truck can cause personal in-
jury during towing.

Stay clear of the tow chain, towing vehicle, and
the lift truck during the towing operation to
prevent personal injury.

Until repairs are complete, keep a DO NOT OP-
ERATE tag on the control handle. Remove the
key.

To avoid personal injury, use extra care when
moving a lift truck during the following condi-
tions:
• Brake does not operate correctly.
• Steering does not operate correctly.
• Tire is damaged.
• Traction conditions are bad.
• The lift truck must be moved up a steep

grade.

CAUTION

Never tow the lift truck faster than the speed
of a person walking. Steering can be difficult
and motor damage can occur at higher speeds.
Always travel smoothly without sudden starts.

The electric brake must be released before the lift
truck can be moved. If there is not sufficient battery
power, placing the control handle in the operating
position will not release the electric brake. Use the
control handle to steer the lift truck while it is being
towed. Use one hand and walk to one side of the lift

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Содержание B218

Страница 1: ...PERIODIC MAINTENANCE W40Z B218 W45Z C215 W50Z D215 PART NO 1499808 8000 SRM 1009...

Страница 2: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 3: ...ttery Charger 5 Battery Charger W40Z Only 5 How to Change the Battery 5 Maintenance Schedule 6 Checks and Inspection Procedures 6 Hydraulic System 7 Lifting Mechanism 8 Controls 8 Electrical and Batte...

Страница 4: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 5: ...RUCK This lift truck is not normally towed If the traction system will not operate make repairs at the location if possible If the lift truck must be towed refer to the Maintenance Manual How to Tow t...

Страница 6: ...truck that lift truck must have weight added to the forks The total weight of the lift truck and load must be equal to or greater than the weight of the disabled lift truck Install a load of approx i...

Страница 7: ...sling or other lift truck has a capacity of at least 2 3 the total weight of the lift truck as shown on the capacity plate 3 Raise the forks only enough to suspend the wheels Install blocks under the...

Страница 8: ...attery to stay dis charged for long periods Table 1 Specific Gravity Corrections Specific Gravity Reading Electrolyte Temperature Cor rection Points Cor rect Value 1 210 31 C 88 F 0 003 1 213 1 210 27...

Страница 9: ...ted straps Batteries are heavy Use care to avoid injury The replacement battery must fit the battery compartment correctly Use spacers to prevent the battery from moving in the battery com partment Ma...

Страница 10: ...repairs Report the need for repairs to your supervisor immediately If repair is necessary put a DO NOT OPERATE tag on the control handle Re move the key from the key switch CAUTION Disposal of lubric...

Страница 11: ...amage the pump NOTE There is no filter on this hydraulic system There is a screen on the pump inlet The screen and the magnet in the bottom of the reservoir must be cleaned each time the reservoir is...

Страница 12: ...tes in correctly report the faulty operation immedi ately DO NOT operate the lift truck until the problem is corrected Put a DO NOT OPERATE tag on the control handle Remove the key and disconnect the...

Страница 13: ...mph Electrical and Battery WARNING DO NOT put tools on the battery The acid in the electrolyte can cause injury If the electrolyte is spilled use water to flush the area Make the acid neutral with a s...

Страница 14: ...t require periodic maintenance Inspect every 350 hours or 2 months CASTERS CAUTION In normal operation the casters should be in contact with the floor As the drive tire wears the casters will move clo...

Страница 15: ...n correct all problems in accordance with appropriate Hyster maintenance instructions A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicates Visual Inspection Repair or Replace as Required O...

Страница 16: ...ntrol Functioning Smoothly X Gauges Horn and Fuses Functioning X Steering Operation Functioning Smoothly X NOTES 1 Tires Condition affects stability safety and load capacity that can be handled safely...

Страница 17: ...0 SRM 1010 for all lubrication specifications 4 The presence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Drain and refill drive unit gear oil after initial...

Страница 18: ...resence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Recycle all waste oils DRIVE UNIT CHECKS A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicate...

Страница 19: ...ended to lubricate the lift linkage every 50 hours Load wheel bearings should be inspected every 350 hours 3 See Capacities and Specifications 8000 SRM 1010 for all lubrication specifications 4 The pr...

Страница 20: ...waste oils Lubrication Instructions THE OCCUPATIONAL SAFETY AND HEALTH ACT OSHA REQUIRES THAT THE USER EX AMINE THE TRUCK BEFORE EACH SHIFT TO BE SURE IT IS IN SAFE WORKING ORDER EVERY 8 HOURS OR DAI...

Страница 21: ...ydraulic system from dirt and contaminants when servicing the hydraulic system Never operate the pump without the proper amount of oil in the hydraulic system The operation of the hydraulic pump with...

Страница 22: ...Lubrication Instructions 8000 SRM 1009 Figure 8 Lubrication Locations 18...

Страница 23: ...ions Legend for Figure 8 Item Location No of Fittings 1 Compression Rod 2 per rod 2 Load Link 2 per load link 3 Gear Oil 4 Load Wheel 1 per load wheel 5 Hydraulic Oil 6 Lower Link 4 per lower link 7 S...

Страница 24: ...________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________...

Страница 25: ......

Страница 26: ...TECHNICAL PUBLICATIONS 8000 SRM 1009 2 07 9 05 12 03 1 02 Printed in U S A...

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