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Lubrication Instructions

8000 SRM 1009

ROAD AND LOAD TEST TRUCK

The following items must be tested at initial installation of the truck and

after every maintenance inspection or repair.

Test the rated load in a clear area. Report any questionable functions or unusual noises.

A - Every 8 Hours
B - Every 350 Hours
C - Every 2000 Hours

X - Indicates Visual Inspection, Repair, or
Replace as Required
O - Indicates Drain and Fill

Component:

As Required

Steering System

Brake System

Test the unit for proper operation in a clear area
with the rated load.

Emergency Disconnect Switch

Test for proper operation

NOTES:
1. Tires - Condition affects stability, safety, and load capacity that can be handled safely.
2. Under Normal Conditions, it is recommended that the Load Wheel Bearings be lubricated every 200
hours, minimum. The load wheel bearings are cleaned and repacked every 2000 hours. For trucks equipped
with the Food Processing Package or operate under Wet or Corrosive Conditions, it is recommended
to lubricate the lift linkage every 50 hours. Load wheel bearings should be inspected every 350 hours.
3. See Capacities and Specifications 8000 SRM 1010 for all lubrication specifications.
4. The presence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak.

5.

Recycle all waste oils.

Lubrication Instructions

THE OCCUPATIONAL SAFETY AND HEALTH
ACT (OSHA) REQUIRES THAT THE USER EX-
AMINE THE TRUCK BEFORE EACH SHIFT TO
BE SURE IT IS IN SAFE WORKING ORDER.

EVERY 8 HOURS OR DAILY

Perform all safety and operational checks as outlined
in the Recommended Schedule of Maintenance found
in this manual.

Check battery level and add water if necessary to
maintain the level that is recommended by the man-
ufacturer. A certain amount of water loss in battery
cells is normal. Always replace water at the end of a
charge. Use approved tap water or distilled water.

EVERY 350 HOURS OR 6 MONTHS

NOTE:

Freezer and other specialized applications

may require specific greases and lubricant types
other than that normally used. Refer to Capacities
and Specifications 
8000 SRM 1010.

Refer to Capacities and Specifications 8000 SRM
1010 for proper specifications on lubrication require-
ments for the lubrication fittings. Clean the lubri-
cation fittings before and after lubricating. See Fig-
ure 8.

Check Hydraulic Oil Level

NOTE:

Refer to Capacities and Specifications

8000 SRM 1010 for proper oil selections.

Hydraulic System Check - Check the hydraulic oil
level when the oil is at normal operating temperature
and forks are in the lowered position.

Remove drive unit cover. Remove breather cap from
hydraulic pump and reservoir. Add hydraulic oil, if
necessary, through the breather filler pipe until oil is
at Full mark on reservoir. Install breather cap and
tighten. DO NOT OVERFILL.

16

Содержание B218

Страница 1: ...PERIODIC MAINTENANCE W40Z B218 W45Z C215 W50Z D215 PART NO 1499808 8000 SRM 1009...

Страница 2: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 3: ...ttery Charger 5 Battery Charger W40Z Only 5 How to Change the Battery 5 Maintenance Schedule 6 Checks and Inspection Procedures 6 Hydraulic System 7 Lifting Mechanism 8 Controls 8 Electrical and Batte...

Страница 4: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 5: ...RUCK This lift truck is not normally towed If the traction system will not operate make repairs at the location if possible If the lift truck must be towed refer to the Maintenance Manual How to Tow t...

Страница 6: ...truck that lift truck must have weight added to the forks The total weight of the lift truck and load must be equal to or greater than the weight of the disabled lift truck Install a load of approx i...

Страница 7: ...sling or other lift truck has a capacity of at least 2 3 the total weight of the lift truck as shown on the capacity plate 3 Raise the forks only enough to suspend the wheels Install blocks under the...

Страница 8: ...attery to stay dis charged for long periods Table 1 Specific Gravity Corrections Specific Gravity Reading Electrolyte Temperature Cor rection Points Cor rect Value 1 210 31 C 88 F 0 003 1 213 1 210 27...

Страница 9: ...ted straps Batteries are heavy Use care to avoid injury The replacement battery must fit the battery compartment correctly Use spacers to prevent the battery from moving in the battery com partment Ma...

Страница 10: ...repairs Report the need for repairs to your supervisor immediately If repair is necessary put a DO NOT OPERATE tag on the control handle Re move the key from the key switch CAUTION Disposal of lubric...

Страница 11: ...amage the pump NOTE There is no filter on this hydraulic system There is a screen on the pump inlet The screen and the magnet in the bottom of the reservoir must be cleaned each time the reservoir is...

Страница 12: ...tes in correctly report the faulty operation immedi ately DO NOT operate the lift truck until the problem is corrected Put a DO NOT OPERATE tag on the control handle Remove the key and disconnect the...

Страница 13: ...mph Electrical and Battery WARNING DO NOT put tools on the battery The acid in the electrolyte can cause injury If the electrolyte is spilled use water to flush the area Make the acid neutral with a s...

Страница 14: ...t require periodic maintenance Inspect every 350 hours or 2 months CASTERS CAUTION In normal operation the casters should be in contact with the floor As the drive tire wears the casters will move clo...

Страница 15: ...n correct all problems in accordance with appropriate Hyster maintenance instructions A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicates Visual Inspection Repair or Replace as Required O...

Страница 16: ...ntrol Functioning Smoothly X Gauges Horn and Fuses Functioning X Steering Operation Functioning Smoothly X NOTES 1 Tires Condition affects stability safety and load capacity that can be handled safely...

Страница 17: ...0 SRM 1010 for all lubrication specifications 4 The presence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Drain and refill drive unit gear oil after initial...

Страница 18: ...resence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Recycle all waste oils DRIVE UNIT CHECKS A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicate...

Страница 19: ...ended to lubricate the lift linkage every 50 hours Load wheel bearings should be inspected every 350 hours 3 See Capacities and Specifications 8000 SRM 1010 for all lubrication specifications 4 The pr...

Страница 20: ...waste oils Lubrication Instructions THE OCCUPATIONAL SAFETY AND HEALTH ACT OSHA REQUIRES THAT THE USER EX AMINE THE TRUCK BEFORE EACH SHIFT TO BE SURE IT IS IN SAFE WORKING ORDER EVERY 8 HOURS OR DAI...

Страница 21: ...ydraulic system from dirt and contaminants when servicing the hydraulic system Never operate the pump without the proper amount of oil in the hydraulic system The operation of the hydraulic pump with...

Страница 22: ...Lubrication Instructions 8000 SRM 1009 Figure 8 Lubrication Locations 18...

Страница 23: ...ions Legend for Figure 8 Item Location No of Fittings 1 Compression Rod 2 per rod 2 Load Link 2 per load link 3 Gear Oil 4 Load Wheel 1 per load wheel 5 Hydraulic Oil 6 Lower Link 4 per lower link 7 S...

Страница 24: ...________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________...

Страница 25: ......

Страница 26: ...TECHNICAL PUBLICATIONS 8000 SRM 1009 2 07 9 05 12 03 1 02 Printed in U S A...

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