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  WARNING 

To  help  prevent  possible  injury,  make  sure  the
carriage  is  stable  and  will  not  fall  over  when  the
inner mast is raised above the load rollers of the
carriage.

5. 

Use the lift cylinders to raise the inner or inter-
mediate  mast.  If  the  hydraulic  system  cannot
be  used,  disconnect  the  lift  cylinders  from  the
inner  or  intermediate  mast.  See  the  section
Cylinder  Repair  (Mast  S/N  A270-72,  A551,
A555,  A559,  A626,  A627,  A751-52,  B551,
B555,  B586-91,  B749-54,  C661-63,  C665,
D507-09,  D515,  D562-64,  E509,  E564)

2100SRM1382. Connect a crane [the capacity of
the crane must be at least 681 kg (1501 lb)] to
the  top  of  the  inner  mast.  Carefully  raise  the
inner  mast  until  it  is  above  the  load  rollers  of
the carriage. Install safety chains to secure the
mast  in  its  extended  position  and  disconnect
the  crane.  See  Safety  Procedures  When  Work-
ing Near Mast
.

6. 

Move  lift  truck  away  from  the  carriage.  Com-
pletely lower the inner mast.

Clean and Inspect

1. 

If load rollers must be replaced, make a note of
the  location  and  number  of  the  shims.  Install
the  shims,  load  rollers,  and  snap  rings.  See
Carriage Adjustments for correct adjustment of
the load rollers.

  WARNING 

Compressed  air  can  move  particles  so  that  they
cause  injury  to  the  user  or  to  other  personnel.
Make  sure  that  the  path  of  the  compressed  air  is
away from all personnel. Wear protective goggles
or a face shield to prevent injury to the eyes.

  WARNING 

Cleaning  solvents  can  be  flammable  and  toxic,
and  can  cause  skin  irritation.  When  using  clean-
ing solvents, always follow the recommendations
of the manufacturer.

  CAUTION

DO NOT use cleaning solvent, compressed air, or
steam  to  clean  lift  chain  sheaves  or  load  rollers.
The  bearings  in  the  lift  chain  sheaves  and  load
rollers  are  sealed  and  lubricated.  Cleaning  sol-
vent, compressed air, and steam can damage the
load roller bearings.

2. 

Clean  any  oil,  grease,  dirt,  and  other  debris
from the carriage frame. Use a cleaning solvent
and compressed air to dry.

  WARNING 

Improper  welding  procedures  can  damage  the
structure  of  the  mast  or  cause  incorrect  function
of  the  mast.  Consult  your  Hyster  lift  truck  dealer
for more information before welding on the mast.

3. 

If the carriage bars have any protruding welds
or  damaged  notches,  repair  by  grinding,  filing,
or welding.

4. 

Clean and inspect the chain anchors and chain
anchor pins. See Figure 9. Check chain anchors
and  anchor  pins  for  wear  and  serviceability.
Discard  worn  or  unserviceable  chain  anchors
and chain anchor pins. Discard cotter pins.

Carriages Repair

4000 SRM 1386

12

Содержание A935 J1.6-2.0XN

Страница 1: ...Hyster A935 J1 6 2 0XN J30 35 40XN Forklift...

Страница 2: ...MAST REPAIR S N A270 A271 A272 2 AND 3 STAGE HIGH VISIBILITY MASTS J1 6 2 0XN A935 J1 5 2 0XNT K160 E30HSD3 E35HSD3 E40HSD3 C219 PART NO 1696600 4000 SRM 1386...

Страница 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Страница 4: ...emble 27 Clean and Inspect 31 Assemble 33 Install 34 Header Hose Installation and Adjustment 35 Installation 35 Adjustment 42 Three Stage Mast With Full Free Lift Repair 42 Remove 42 Disassemble 51 Cl...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 7: ...as been damaged if the hose cover is cracked exposing the braiding or if the hose has been kinked or crushed or if the hose is no longer flexible Install a new hose if the hose has been tensioned beyo...

Страница 8: ...RATIVE PURPOSES INFORMATION SHOWN IS FOUND IN SAME POSITION ON ALL MASTS COVERED IN THIS MANUAL 1 MAST SERIAL NUMBER 2 MANUFACTURING PLANT 3 PRODUCTION SEQUENCE 4 MAST LIFT HEIGHT IN MILLIMETERS 5 MAS...

Страница 9: ...e are fully lowered OR If parts of the mast must be in a raised posi tion install a safety chain to restrain the moving parts of the mast Connect moving parts to a part that does not move Follow these...

Страница 10: ...D FOUR STAGE FFL MAST 1 OUTER MAST 2 INNER MAST 3 INTERMEDIATE MAST 4 HOOK 5 FREE LIFT CYLINDER 6 CARRIAGE BAR 7 CROSSMEMBER 8 FIRST INTERMEDIATE MAST Figure 2 Safety Chaining the Mast Sit Down Lift...

Страница 11: ...ER WELDMENTS WHEN CHAINING THE MAST A LIMITED FREE LIFT MAST B FULL FREE LIFT MAST 1 SAFETY CHAIN AND HOOK 2 MAST CROSSMEMBERS ALIGNED 3 INNER WELDMENT 4 CARRIAGE TOP BAR 5 FREE LIFT CYLINDER 6 OUTER...

Страница 12: ...ending on the size and configuration of forks installed on lift truck there may be a spacer bar between the inner and outer fork carriers See Figure 4 Forks are removed from carriage by aligning forks...

Страница 13: ...1 LOAD BACKREST 2 CARRIAGE 3 FORKS 4 FORK 5 KNOB 6 WEDGE 7 WASHER 8 SPRING 9 PIN 10 FORK REMOVAL NOTCH Figure 5 Carriage and Forks 4000 SRM 1386 Fork Replacement 7...

Страница 14: ...notch Slide the fork on the carriage so both upper and lower hooks engage the carriage bars Engage the latch pin with a notch in the upper carriage bar CHECKS WARNING Never repair damaged forks by hea...

Страница 15: ...alignment If the forks do not meet specification they both must be replaced Check that the bottom of each fork is not excessively worn Check for smooth and proper operation of the fork lock pins Repa...

Страница 16: ...o the mast This procedure will prevent the lift chains from falling and caus ing an injury or damage 4 Remove the chain pin from each chain anchor at the carriage See Figure 9 Disconnect the lift chai...

Страница 17: ...RRIAGE SHOWN THREE STAGE FFL CARRIAGES ARE SIMILAR 1 SNAP RING 2 ANCHOR PIN 3 COTTER PIN 4 CARRIAGE 5 LOAD ROLLER 6 SHIM 7 STUBSHAFT 8 CHAIN PIN 9 CHAIN ANCHOR Figure 9 Standard Carriage 4000 SRM 1386...

Страница 18: ...r can move particles so that they cause injury to the user or to other personnel Make sure that the path of the compressed air is away from all personnel Wear protective goggles or a face shield to pr...

Страница 19: ...to 195 N m 144 lbf ft 6 Install the forks See Fork Replacement INTEGRAL SIDESHIFT CARRIAGE Remove 1 Lower the carriage completely Remove the forks See Fork Replacement for removal proce dures 2 Remov...

Страница 20: ...CH 4 OUTER FRAME 5 LOWER HOOK 6 LUBE FITTING 7 LOWER BEARING 8 HAIRPIN 9 CLEVIS PIN 10 PIN 11 UPPER BEARING 12 SNAP RING 13 COTTER PIN 14 CHAIN ANCHOR 15 CHAIN ANCHOR MOUNTING BRACKET 16 INNER FRAME 1...

Страница 21: ...Cylinder Repair Mast S N A270 72 A551 A555 A559 A626 A627 A751 52 B551 B555 B586 91 B749 54 C661 63 C665 D507 09 D515 D562 64 E509 E564 2100SRM1382 for procedures Clean and Inspect 1 Inspect the lowe...

Страница 22: ...pper bearing is worn to less than 2 5 mm 0 1 in thickness replace both up per bearings by driving the upper bearings from the inner frame See Figure 13 To install new upper bearing align the pins on t...

Страница 23: ...IMUM THICKNESS 2 5 mm 0 1 in 1 LOWER BEARINGS 2 CARRIAGE BARS 3 UPPER BEARINGS BOLD ARROWS INDICATE WHICH SIDE TO APPLY GREASE Figure 13 Checking Upper and Lower Bearings 4000 SRM 1386 Carriages Repai...

Страница 24: ...me See Figure 10 NOTE Use a wood block or a plastic hammer to fully seat the upper bearings onto the inner frame Proper lower hook clearance requires the upper bearings be fully seated 3 Apply a 1 mm...

Страница 25: ...all mast weldments Tilt the mast fully forward Connect a crane or lifting device with a capacity of at least 907 kg 2000 lb to all top crossmembers of the mast weldments using chains to support the m...

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