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ArcGlide THC Replacement Parts

Field Service Bulletin 806560

Section 1

Parts

Introduction

This Field Service Bulletin provides information on replacement parts for the ArcGlide THC and how to replace them.

Tools

The following tools and materials are used in the replacement procedures in this FSB:

WARNING!

ELECTRIC SHOCK CAN KILL

Disconnect electrical power before performing any maintenance.

See the

Safety

section of the

ArcGlide THC Instruction Manual

for more

safety precautions.



9/16-inch wrench



3/16-inch blade screwdriver



1/4-inch socket wrench and extension



Number 1 and 2 Phillips screwdrivers



14 mm, 21 mm wrenches



Needle-nose pliers



Hex wrenches (inches): 3/32, 7/64, 9/64, 5/32, 3/16, 0.05



Thread sealant (

Locktite® 242 or equivalent

)



Hex wrenches (metric): 3 mm, 4 mm



Level



Adjustable wrench

Содержание ArcGlide THC

Страница 1: ...Field Service Bulletin 806560 Revision 3 November 2013 ArcGlide THC Replacement Parts...

Страница 2: ...ing 495 ShangZhong Road Shanghai 200231 PR China 86 21 60740003 Tel 86 21 60740393 Fax Hypertherm Europe B V Vaartveld 9 4704 SE Roosendaal Nederland 31 165 596907 Tel 31 165 596901 Fax 31 165 596908...

Страница 3: ...parts 12 Replacement procedures 13 228576 Plasma interface board 13 228577 THC control interface board 14 228578 THC processor board 15 228579 230 V surge board 16 228580 Lifter interface board 17 228...

Страница 4: ...c breakaway 30 228607 4 54 kg 10 lb Magnetic breakaway 30 228595 Lifter motor brushes 31 228597 Pneumatic breakaway 31 228608 Breakaway cable 32 228938 20 kf 45 lbf Replacement magnets 35 228939 35 7...

Страница 5: ...FSB WARNING ELECTRIC SHOCK CAN KILL Disconnect electrical power before performing any maintenance See the Safety section of the ArcGlide THC Instruction Manual for more safety precautions 9 16 inch w...

Страница 6: ...228592 Laser pointer diode 1 5 228608 Breakaway cable 1 6 228593 11 34 kg 25 lb magnetic breakaway 1 7 228607 4 54 kg 10 lb magnetic breakaway 1 8 228597 Pneumatic breakaway 1 9 228939 35 7 kf 78 7 lb...

Страница 7: ...ifter motor brushes 2 2 228580 Lifter interface board 1 3 428302 Lifter motor 1 4 428259 Grease gun 1 5 228591 Lifter slide 1 6 428245 Sealing band 1 7 228587 Lifter upper limit proximity switch 1 8 2...

Страница 8: ...HC controller parts Item Kit number Description Quantity 1 228589 LCD display 1 2 228578 THC processor board 1 3 428081 Servo amplifier module 1 4 228577 THC control interface board 1 5 228579 230 V s...

Страница 9: ...s HMI parts Item Kit number Description Quantity 1 228589 LCD display 1 2 228583 Momentary pushbutton switch 1 3 228582 HMI 7 segment display board 1 4 228579 230 V surge board 1 5 228590 120 VAC 5 V...

Страница 10: ...Parts Plasma interface board Item Kit number Description Quantity 1 228576 Discrete plasma interface board 1 141162 Hypernet plasma interface board 1 228604 Hypernet upgrade kit for HPR400XD and HPR8...

Страница 11: ...ore you begin a procedure verify that you are using the procedure for the correct part WARNING ELECTRIC SHOCK CAN KILL Disconnect electrical power before performing any maintenance See the Safety sect...

Страница 12: ...t them aside b Remove the 3 connectors for the switches and LED from the front cover on the lifter interface board Accessing control module parts 1 Turn OFF power to the control module and disconnect...

Страница 13: ...bottom of the enclosure 6 Remove the 4 screws from the standoffs at the corners of the plasma interface board To replace the plasma interface board 1 Place the new plasma interface board over the 4 s...

Страница 14: ...circular connector 2 Remove the screw from the center bottom of the board 3 Snap the board off the upper standoffs 4 Lift the board off the standoffs and let the cables slip through the cutout in the...

Страница 15: ...cables from J2 and J5 and the LCD cable from J4 5 Remove the 2 screws that secure the board to the top of the enclosure 6 Ease the board from the 100 pin connector on the THC control board To replace...

Страница 16: ...2 Remove the screws at either end of the board 3 Remove the board from the standoffs To replace the surge board 1 Place the new board over the standoffs and snap it into place 2 Fasten the 2 screws a...

Страница 17: ...Use needle nose pliers to depress the tabs on the standoffs 4 Remove the ohmic wire connector from J5 5 Remove the 4 screws around the circular lifter cable connector 6 Remove the 2 screws from the st...

Страница 18: ...1 Remove the Ethernet cable connector from J7 and the red and black wires to the power source from J12 2 Remove the 3 toggle switch boots on the front of the enclosure 3 Remove 6 standoffs around the...

Страница 19: ...en the standoff to 0 90 N m 8 lb in 7 Reconnect the Ethernet cable to J7 and red and black wires to J12 8 Fit the back cover on the enclosure and fasten the 6 screws Tighten the screws to 1 13 N m 10...

Страница 20: ...on switch Follow the steps in Accessing HMI parts on page 12 to open the rear panel of the HMI enclosure Set aside all screws and other hardware for reuse To access the momentary pushbutton switch you...

Страница 21: ...de 2 Pull the switch through the back of the front cover 3 Remove the hex nut and washer from the back of the switch Set the washer aside To replace the torch up down switch 1 Remove the hex nut from...

Страница 22: ...de 2 Pull the switch through the back of the front cover 3 Remove the hex nut and washer from the back of the switch Set the washer aside To replace the torch enable disable switch 1 Remove the hex nu...

Страница 23: ...the screw and nut from the top and bottom of the switch 9 Slide the cover of the track down and out of the track 10 Disconnect the cable with the green heatshrink from J3 on the lifter interface boar...

Страница 24: ...enclosure route the lower limit switch cable along the side and to the back of the motor 14 Insert the connector of the switch cable into J3 on the lifter interface board 15 Use new cable ties to secu...

Страница 25: ...cable with the yellow heatshrink from J1 on the lifter interface board 8 Cut the 3 cable ties that secure the switch cables to the motor enclosure 9 Pull the cable through the bottom of the motor encl...

Страница 26: ...13 N m 10 lb in 228588 Station Enable 5 V LED Follow the steps in Accessing lifter parts on page 12 to open the front cover of the motor enclosure Set aside all screws and other hardware for reuse To...

Страница 27: ...ove the LCD display in a control module 1 Remove the ribbon cable from the LCD display board 2 Cut the cable tie that attaches the red and black wires to the LCD display 3 Remove the 4 screws from the...

Страница 28: ...s with the black connector next to the green ribbon cable 2 Replace the threaded standoff screw in the upper right Tighten the standoff to 0 90 N m 8 lb in 3 Fasten the 3 screws in the remaining stand...

Страница 29: ...aser pointer diode Follow the steps in Accessing lifter parts on page 12 to open the front cover of the motor enclosure Set aside all screws and other hardware for reuse To remove the laser pointer di...

Страница 30: ...pening in the top of the breakaway mounting plate and fit the mounting plate to the top of the torch mounting plate 2 Apply 1 drop of thread sealant on the screw threads and fasten the 4 screws that h...

Страница 31: ...s possible and screw on the cover Tighten the cover to 0 67 N m 6 lb in Verify that you screw the red cover onto the housing on the left side of the motor and the black cover on the housing on the rig...

Страница 32: ...crews from the left side panel and set the panel and shield aside 3 Use the torch as a lever and remove the torch and the breakaway from the lifter 4 Release the breakaway tether by threading it throu...

Страница 33: ...the individual wires between the cable jacket and the PCB connector through the slot in each segment of the track as you pull it to the top of the track 2 Replace the final segment of the track under...

Страница 34: ...e screw to 0 67 N m 6 lb in 6 Fit the switch cable through the track on the back of the lifter mounting plate 7 Slide the breakaway sensor switch cable cover over the switch cable and the sides of the...

Страница 35: ...ld the magnets within the back of the breakaway To replace the breakaway magnets 1 Apply 1 drop of thread sealant on the screw threads and install new magnets into the back of the breakaway with the n...

Страница 36: ...rews and other hardware for reuse To remove the servo amplifier module 1 Remove the connector for the red and black wires to J11 on the processor board inside the top of the enclosure 2 Disconnect the...

Страница 37: ...e of the enclosure Verify that the bracket sits snugly on top of the servo amplifier assembly and gasket 5 Insert screws into the top of the heatsink bracket but do not tighten them 6 Fasten the screw...

Страница 38: ...n the front cover of the motor enclosure Set aside all screws and other hardware for reuse To remove the ohmic wire 1 Unfasten the 3 screws on the top of the enclosure and set them aside Remove the to...

Страница 39: ...d fasten the 3 screws Tighten the screws to 1 13 N m 10 lb in 5 Install cable connectors in the following connectors on the lifter interface board 6 Use cable ties to fasten cables to the mounts on th...

Страница 40: ...pull it to the top of the slide 2 Thread each end of the sealing band over the bottom slanted edge of the sealing band guides 3 Push the sealing band guides into place in the top and bottom of the lif...

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