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5.0 Operating Instructions                                                                                   

 

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5.0 Operating Instructions 

WARNING ! 

 

 

THE COMPRESSOR SHOULD BE OPERATED 
BY AUTHORISED PERSONS FULLY TRAINED IN 
THE STARTING, STOPPING AND EMERGENCY 
STOP PROCEDURES. 

5.1 Checking Procedure Before Starting 

a) 

Check oil sight glass is full. 

b) 

Check filler, drain/oil level plugs are fitted securely. 

c) 

Check for any signs of oil leaks. 

d) 

Check air-outlet valve is open. 

e) 

Check that the emergency stop button is released. 

f) 

Turn mains electricity supply on. 

5.2 Operator Control Keys (Fig 5.1) 

When power is applied the controller display illuminates to show 
compressor output values and status messages. 

Fig 5.1 Controller 

The  two  keys on the left above and below the green and red 
LED’s have a single function: 

 

Start key. 

 

Stop key.

 

The three keys on the right next to the display have a dual 
function: 

 + 

 

Call up or exit menu / sub-menu. 

 

Switch to next sub-menu / menu item, or reduce a value. 

 

Switch to previous sub-menu / menu item, or increase a 

value. 

 

Reset/Enter key. 

 

In a menu / sub-menu, the reset key functions as an 
enter key 

5.3 Status Display/Lights 

The controller is fitted with a three-row display. 

The first row permanently displays  compressor  discharge 
temperature and system pressure. 

The following symbols may also appear. 

p

Second pressure range / timer active 

 

Remote start / stop activated

 

The second row is reserved for menu items, values like the total 
service hours and set values like nominal pressure  are viewed 
here. 

The third row shows status, fault and warning messages. 

The HYDROVANE 

Pro

  is fitted with two light signals  (green, 

red). 

 

Flashing,  system is ready, the motor may start up 
automatically at any time. 
Lit up permanently, the drive motor is running 

 

Flashing slowly, warning, maintenance due 
Flashing rapidly, fault, unit is stopped until fault has been 
rectified  

The red light signal only goes out once the warning or fault has 
been rectified and confirmed using the Reset/Enter key. 

During operation, the controller records the total running hours, 
the hours run on load and counts down to the next service 
interval. 

The controller service interval is set for 2000 hours when using 
Fluid Force Red 2000 oil. This interval will be reduced if the unit 
operates above the recommended temperature. 

5.4 Speed Indication (Variable Speed/RS) 

The speed is displayed in the second row of the display. If the 
menu navigation is displayed, the speed display is faded out. 

Examples of speed displayed: 

a) 

[ _______ ▌____] 3290 rpm

 

Speed in controlled range. 

b) 

[ ▌____________] 1300 rp

Speed in lower controlled range, minimum speed not yet 
reached. 

c) 

[ |◄ ____________] 1280 rpm

 

Minimum speed reached. 

d) 

[ ____________ ►| ] 3650 rpm

 

Maximum speed reached 

5.5 Displaying Values 

You can display values, e.g. total hours, and set the control 
system, e.g. cut-in and cut-out times, in the sub-menu.  

To reach the main menu, you must press the 

 and 

 keys at 

the same time. 

Use  the 

  or 

  keys to switch between the following sub-

menus:  

a) 

[MAINTENANCE SCHED] 

b) 

[CONTROL MENU] 

c) 

[FAULT MEMORY] 

d) 

[TIMER CONTROL] 

e) 

[LIMIT VALUES] 

f) 

[OPTIONAL IN/OUTPUTS] 

Enter a sub-menu by pressing the 

 key. 

Use the 

 or 

 keys to go to a menu item. 

To exit the sub-menu, press the 

  and 

  keys at the same 

time. 

Содержание HR04

Страница 1: ...HR04 HR07 Models User Handbook Original Instructions CC1132751D 10 2018 GB...

Страница 2: ......

Страница 3: ...3 Compressor Assembly Fig 4 2 12 4 4 Electronic Controller 12 5 0 Operating Instructions 13 5 1 Checking Procedure Before Starting 13 5 2 Operator Control Keys Fig 5 1 13 5 3 Status Display Lights 13...

Страница 4: ...17 7 8 Oil Separator Fig 7 1 17 7 9 Oil Cooler Aftercooler Fig 7 2 18 7 10 Cabinet Air Filter Fig 7 2 18 7 11 Electric Motor 18 7 12 Electrical Connections 18 7 13 Service Schedule 18 8 0 Controller...

Страница 5: ...odel HR04ER07 4035S000 50Hz model HR04ED07 4035S000 50Hz model HR04ERD07 4035S000 50Hz model HR04E07 5736D005 60Hz model HR04E10 2036D005 60Hz model HR04E10 4035S000 50Hz model HR04ER10 4035S000 50Hz...

Страница 6: ...Warning unit is remotely controlled and may start without warning Read the instruction manual Do not operate the machine the machine without the guard being fitted Warning do not start the machine wi...

Страница 7: ...ed over a period of time may cause problems that affect the performance and reliability of this compressor Problems may occur when compressors run for short periods on low air demand where they don t...

Страница 8: ...ETTINGS Nominal Pressure bar psi 7 0 or 10 0 102 or 145 7 0 102 Minimum Pressure Valve bar psi 5 5 to 6 0 80 to 87 Load Cut in Pressure bar psi 6 5 or 9 5 94 or 138 7 0 102 Unload Cut out Pressure bar...

Страница 9: ...low of the compressor Total resistance of the system must not exceed 50 mbar If resistance is expected to be greater fan assistance will be required 3 4 Electrical Connections WARNING CONNECTION TO OR...

Страница 10: ...otation is correct by observing pressure rise on the compressor gauge Cooling fan operation is clockwise all RS units have automatic stop start cooling fans that cut in at 85 C 185 F operating tempera...

Страница 11: ...ir demands The compressor will load unload and stop start automatically in response to air demand Motor restarts are set to 10 times per hour for single speed units and 30 times for RS units Run on ti...

Страница 12: ...d adjacent to the oil filter The compressor is filled and topped up with oil via the oil filler P The sight glass O will be full when oil overflows from the level plug orifice Q Oil is drained from th...

Страница 13: ...ssure are viewed here The third row shows status fault and warning messages The HYDROVANE Pro is fitted with two light signals green red Flashing system is ready the motor may start up automatically a...

Страница 14: ...sure set point the REVS Reduced Energy Venting System sequence will begin If there is an air demand during the REVS run on time sequence the compressor returns to full load operation If there is no ai...

Страница 15: ...IN POINT or p2 TARGET PRESSURE RS e RUN ON TIME f AUTOMATIC OPERATION g ENABLE REMOTE START h TIMER CONTROL i p2 TIMER CONTROL j AUTO RESTART k POWER LOSS TIME l START UP DELAY m DRYER PRE RUN n RS48...

Страница 16: ...this is the basis for accurate timer operations Go to the TIMER CONTROL sub menu use the or key to select from seven different timer units The status line of each switching unit is as follows a b c d...

Страница 17: ...SAFETY NOTICE ADVISING THAT WORK IS BEING CARRIED OUT ON THE COMPRESSOR CLOSE THE AIR OUTLET VALVE TO ISOLATE THE COMPRESSOR FROM THE AIRLINE SYSTEM FIT A SAFETY NOTICE ADVISING THAT IT IS NOT TO BE...

Страница 18: ...special attention to power connections cables connected to contactors and incoming terminals and ensure all earthing wiring is present and undamaged Close the starter panel door and lock with the key...

Страница 19: ...d X X X X Check motor conduit cables secure X X X X Check motor for damage X Check motor starter for loose connections X X X X Check motor for vibration X X X X Check flexible control pipes X X X Chec...

Страница 20: ...motor for damage X Check motor starter for loose connections X X X Check motor for vibration X X X Check flexible control pipes X X Check oil seal for leakage X X Check drive media key X Check starte...

Страница 21: ...t now starts automatically after a previously set time f WARNING START IN Alternating with AFTER DRYER PRE RUN The unit has been switched on and is ready The unit starts automatically after the dryer...

Страница 22: ...he Engineering Department Gardner Denver Ltd Web www hydrovaneproducts com www gardnerdenver com E mail sales compair com hydrovane nfo uk gardnerdenver com CC1132751D hydrovane USA 1301 North Euclid...

Страница 23: ......

Страница 24: ...ons for hydrovane Various Applications Global Expertise Gardner Denver Ltd Claybrook Drive Redditc h Worc estershire B98 ODS UK T 44 0 1527 525522 838200 E hydrovane info uk gardnerdenver com www hydr...

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