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4.0 General Description                                                                                      

 

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4.0 General Description 

4.1 Compressor/Hypac (Fig.4.1) 

This  manual covers Vertical  HR04-HR07  compressors,  hypac’s 
combine  either a receiver,  air dryer or both, depending on the 
installation required. 

A  compressor  without ancillary equipment  is  used where air 
demand is constant and does not exceed the output capacity of 
the unit. 

 

4.2 Control Systems 

Compressors can be operated in either automatic stop/start (set 
as default) or in continuous operation. 

All units benefit from REVS (Reduced Energy Venting System) 
and Smart Servo to minimise power consumption during 
operation. 

On start up a short delay prevents full pressure delivery to 
reduce motor power consumed. 

With maximum line pressure established the venting system 
lowers compressor pressure to provide substantial cost savings 
due to the off-load power reduction. 

Smart servo control isolates the servo and vacuum valve feeds  

 

 

during full load operation to reduce losses and maximise 
compressor efficiency. 

During off-load run on time at minimum pressure the compressor 
will either stop with no air demand or return to on-load running if 
more air is required. 

Automatic Operation

 

This is the normal operation selected giving maximum efficiency 
and economy for applications with fluctuating air demands. The 
compressor will load/unload and stop/start automatically in 
response to air demand. 

Motor restarts are set to 10 times per hour for single speed units 
and 30 times for RS units. 

Run-on time to stop can be increased to reduce or limit motor 
restart frequency to lower levels if required. 

Continuous Operation

 

When  in  continuous  operation  the compressor will supply air 
from full to zero flow rates. The energy saving benefits of REVS 
will not be maintained. 

An air dryer is used to provide dry air (pressure dew point 
3°C/37°F) for specialised applications. 

Where air demand fluctuates a compressor with receiver is used 
to store large quantities of air. A dryer can be combined with the 
compressor and receiver for applications requiring large volumes 
of dry air. 

Figure 4.1 shows general views of typical units, the compressor 
assembly is detailed in Section  4.3  /  Fig  4.2, the air dryer  is 
supplied with its own manual. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Regulated Speed (RS) Operation

 

Regulated speed compressors are automatic stop/start operation 
only. 

The RS  compressor saves energy and operating cost when 
compared with a fixed speed compressor of similar size. The 
saving is achieved by automatically regulating the compressor 
speed to precisely match the compressor output to the system 
demand. 

If the system pressure rises above the unload pressure the 
electric motor speed will  decrease, conversely, if the system 
pressure falls below the load pressure the motor speed will 
increase. The speed will vary between load and unload limits 
dependent upon system demand. 

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Fig 4.1 General Views 

 

Содержание HR04

Страница 1: ...HR04 HR07 Models User Handbook Original Instructions CC1132751D 10 2018 GB...

Страница 2: ......

Страница 3: ...3 Compressor Assembly Fig 4 2 12 4 4 Electronic Controller 12 5 0 Operating Instructions 13 5 1 Checking Procedure Before Starting 13 5 2 Operator Control Keys Fig 5 1 13 5 3 Status Display Lights 13...

Страница 4: ...17 7 8 Oil Separator Fig 7 1 17 7 9 Oil Cooler Aftercooler Fig 7 2 18 7 10 Cabinet Air Filter Fig 7 2 18 7 11 Electric Motor 18 7 12 Electrical Connections 18 7 13 Service Schedule 18 8 0 Controller...

Страница 5: ...odel HR04ER07 4035S000 50Hz model HR04ED07 4035S000 50Hz model HR04ERD07 4035S000 50Hz model HR04E07 5736D005 60Hz model HR04E10 2036D005 60Hz model HR04E10 4035S000 50Hz model HR04ER10 4035S000 50Hz...

Страница 6: ...Warning unit is remotely controlled and may start without warning Read the instruction manual Do not operate the machine the machine without the guard being fitted Warning do not start the machine wi...

Страница 7: ...ed over a period of time may cause problems that affect the performance and reliability of this compressor Problems may occur when compressors run for short periods on low air demand where they don t...

Страница 8: ...ETTINGS Nominal Pressure bar psi 7 0 or 10 0 102 or 145 7 0 102 Minimum Pressure Valve bar psi 5 5 to 6 0 80 to 87 Load Cut in Pressure bar psi 6 5 or 9 5 94 or 138 7 0 102 Unload Cut out Pressure bar...

Страница 9: ...low of the compressor Total resistance of the system must not exceed 50 mbar If resistance is expected to be greater fan assistance will be required 3 4 Electrical Connections WARNING CONNECTION TO OR...

Страница 10: ...otation is correct by observing pressure rise on the compressor gauge Cooling fan operation is clockwise all RS units have automatic stop start cooling fans that cut in at 85 C 185 F operating tempera...

Страница 11: ...ir demands The compressor will load unload and stop start automatically in response to air demand Motor restarts are set to 10 times per hour for single speed units and 30 times for RS units Run on ti...

Страница 12: ...d adjacent to the oil filter The compressor is filled and topped up with oil via the oil filler P The sight glass O will be full when oil overflows from the level plug orifice Q Oil is drained from th...

Страница 13: ...ssure are viewed here The third row shows status fault and warning messages The HYDROVANE Pro is fitted with two light signals green red Flashing system is ready the motor may start up automatically a...

Страница 14: ...sure set point the REVS Reduced Energy Venting System sequence will begin If there is an air demand during the REVS run on time sequence the compressor returns to full load operation If there is no ai...

Страница 15: ...IN POINT or p2 TARGET PRESSURE RS e RUN ON TIME f AUTOMATIC OPERATION g ENABLE REMOTE START h TIMER CONTROL i p2 TIMER CONTROL j AUTO RESTART k POWER LOSS TIME l START UP DELAY m DRYER PRE RUN n RS48...

Страница 16: ...this is the basis for accurate timer operations Go to the TIMER CONTROL sub menu use the or key to select from seven different timer units The status line of each switching unit is as follows a b c d...

Страница 17: ...SAFETY NOTICE ADVISING THAT WORK IS BEING CARRIED OUT ON THE COMPRESSOR CLOSE THE AIR OUTLET VALVE TO ISOLATE THE COMPRESSOR FROM THE AIRLINE SYSTEM FIT A SAFETY NOTICE ADVISING THAT IT IS NOT TO BE...

Страница 18: ...special attention to power connections cables connected to contactors and incoming terminals and ensure all earthing wiring is present and undamaged Close the starter panel door and lock with the key...

Страница 19: ...d X X X X Check motor conduit cables secure X X X X Check motor for damage X Check motor starter for loose connections X X X X Check motor for vibration X X X X Check flexible control pipes X X X Chec...

Страница 20: ...motor for damage X Check motor starter for loose connections X X X Check motor for vibration X X X Check flexible control pipes X X Check oil seal for leakage X X Check drive media key X Check starte...

Страница 21: ...t now starts automatically after a previously set time f WARNING START IN Alternating with AFTER DRYER PRE RUN The unit has been switched on and is ready The unit starts automatically after the dryer...

Страница 22: ...he Engineering Department Gardner Denver Ltd Web www hydrovaneproducts com www gardnerdenver com E mail sales compair com hydrovane nfo uk gardnerdenver com CC1132751D hydrovane USA 1301 North Euclid...

Страница 23: ......

Страница 24: ...ons for hydrovane Various Applications Global Expertise Gardner Denver Ltd Claybrook Drive Redditc h Worc estershire B98 ODS UK T 44 0 1527 525522 838200 E hydrovane info uk gardnerdenver com www hydr...

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