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3

HYDROMATIC

electrical 

equipment is installed in a 
weatherproof enclosure. The 
electrical equipment includes a
main circuit breaker for each
pump, a magnetic starter with
overload protection for each
pump, a H-O-A switch and run
light for each pump, an electric 
alternator and a transformer to
provide appropriate control for
control circuit and alarms.

Overload Heaters:

If a HYDROMATIC

control 

panel is not used, on three phase
pumps all three phases must have
over load protection.  The 
overload should be ambient 
compensated class 10.  The
heaters  full load amps on the
pump be sized in accordance with
the nameplate amps on the motor
housing. The amp draw on these
submersible motors is slightly
higher than a corresponding
horsepower surface motor so
heaters must be sized by the
nameplate full load amp rating.

Single phase pumps with 
capacitor start Circuit must have
the overload protection on the
black pump lead.

NOTE:  On single phase pumps
the white, black, and red pump
leads must be connected 
properly for the pump to run.

Installing:

Before installing pump in sump,
lay it on side and turn impeller
with fingers. Impeller may be
slightly stuck due to factory test
water so it must be broken loose
with small bar or screw driver in
edge of vanes. The impeller
should turn freely.

Clean all trash and sticks from
sump and connect pump to piping.

A check valve must be installed
on each pump. A gate or plug
valve in each pump discharge line
is also recommended. This valve
should be installed on the 
discharge side of the check valve
so if necessary to service the
check valve, the line pressure can
be cut off. Single pump systems
are sometimes installed without a
check valve where it is desirable

to self-drain the discharge line to
prevent freezing. This can be done
only with short discharge lines.
Otherwise water will return to the
sump and cause short cycling of
the pump.

Nema 4 Junction Box (Optional):

If electrical control panel is to be
set remote from the pump sump, a
NEMA 4 junction box should be
used to make power and control
connections. The HYDROMATIC
NEMA 4 junction box is provided
with compression connectors for
sealing all wires. No sealing 
compound is needed to make 
connections waterproof.

Wiring diagrams are provided
with panel for making 
connections. An extra set of 
diagrams are included so that one
set can be used during installation
when making connections. The
size of any additional wiring from
the pump cord to the panel is
based on the distance and pump

Pump
Installation

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Содержание S4S

Страница 1: ...E To the installer Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system Submersible Sewage Pump S4S Pump Installation and Service Manual ...

Страница 2: ...anel Sump Level Control Sump level is controlled by HYDROMATIC 3900 mercury switch level controls The 3900 level controls is a metal case mercury switch sealed in a solid polyurethane float The float is held in position by a weight attached to the power cord above the float The cord supports the float and is adjusted for height from the surface Typical duplex systems use three Floats the lowest fl...

Страница 3: ... loose with small bar or screw driver in edge of vanes The impeller should turn freely Clean all trash and sticks from sump and connect pump to piping A check valve must be installed on each pump A gate or plug valve in each pump discharge line is also recommended This valve should be installed on the discharge side of the check valve so if necessary to service the check valve the line pressure ca...

Страница 4: ...stallation All wires should be checked for grounds with an ohmmeter or Megger after the connections are made This is important as one grounded wire can cause considerable trouble IMPORTANT If equipment is not properly wired and protected as recommended the motor guarantee is void NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANEL AND NEMA 4 JUNCTION BOX System Number of Number of Number of Type C...

Страница 5: ...rs it is recommended that a lightning arrestor be installed at the control panel Complete data on lightning arrestors and cost is available from the factory Lightning arrestors are good insurance against damage to an expensive motor Servicing Instructions IMPORTANT Read all instructions before replacing any parts WARNING Before handling these pumps and controls always disconnect the power first Do...

Страница 6: ...TIC special submersible oil Fill chamber until oil covers top of windings Leave air space in top for expansion Use permatex on plug threads Replacing Seals And Bearings 1 Drain all oil from motor chamber as described 2 Remove bolts that hold motor housing to pump housing Remove screws holding seal plate to motor housing 3 Lift rotating assembly rotor shaft and impeller from pump case and place hor...

Страница 7: ...in float control Replace control Pump Troubleshooting Pump runs but will not shut off 1 Pump may be air locked Turn pump off and let set for several minutes then restart 2 Lower float control may be hung up in the closed position Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver proper capacity 1 Discharge gate valve may be partially close...

Страница 8: ...HP 3ø 575V R 1 8 Ref Part Part No No Description Qty 14713 003 1 Stator 71 2HP 3ø 230 460V R 1 14713 203 1 Stator 71 2HP 3ø 200V R 1 14713 603 1 Stator 71 2HP 3ø 575V R 1 27 02577 000 1 Wire Connector As Recq 00282 001 1 Wire Connector 14 16 wire size As Recq 01006 001 1 Wire Connector 10 12 wire size As Recq 28 06461 023 5 Cord Cap Assy 15 Single 10 4 1 06461 024 5 Cord Cap Assy 30 Single 10 4 1 ...

Страница 9: ... 28 24 27 26 25 19 21 20 18 17 29 15 16 4 5 7 8 23 22 9 10 12 13 14 3 2 1 11 6 Not Shown 9 S4S ...

Страница 10: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Страница 11: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Страница 12: ...shed to the Buyer shall fail to conform to this contract or to any of the terms of this written warranty Hydromatic Pumps Inc shall replace such nonconforming material at the original point of delivery and shall furnish instruction for its disposition Any transportation charges involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in resp...

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