Hydro systems SuperDos 30 0.3% Скачать руководство пользователя страница 12

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New Install - Always Pressure Up Slowly (Follow start up on page 9)

Problem

Cause

Solution

No Clicking

Sound

Fluid not flowing through unit

Are the red plugs at the inlet, outlet and suction tube fitting openings removed?

Is the unit installed backward? The arrow on the unit must point in the direction

of the fluid flow.

If still not clicking, do not open the upper body. Call Hydro Customer Service.

Fluid flowing through unit

Fluid rate is below or exceeds rated service flow of injector.

(see Specifications page 6).

Has the new injector been stored for an extended period? If so, submerge the

injector in room temperature fluid for 24 hours so that the working parts can

reabsorb fluid and swell back to the proper size.

Operating pressure exceeds maximum limit. Install a pressure reducer valve.

(see Specifications page 6).

On/Off Lever in off position. Place the On/Off lever switch to the ON position.

By-pass valve (A) not closed. Check and set valve to the CLOSED position.

Problem

Cause

Solution

No Clicking

Sound

Main Piston Assembly #9 worn

Replace # 9 Main Piston Assembly. Clean fluid filter.

Cover #1 or main body #40 worn

or scored

Install or clean fluid filter.

On/Off Lever in off position

Place the On/Off lever switch to the ON position.

By-pass valve (A) open

Set Valve (A) to the closed position.

Dirty or plugged inlet filter

Ensure mesh size is correct for proper filtration. Clean filter.

#17 Worn or not seated properly

Re-seat #17 or replace.

Clicking Sound

No Suction
Of Solution

Cylinders #7 or #68 worn

Replace.

Dosage piston/gasket (WSP model)
#44 (0.3% model #51) worn or
installed incorrectly

Replace. Ensure during maintenance replacement that #44 dosage
piston was installed correctly flared-end up.

O-ring retainer #15 installed incorrectly Install correctly.
O-ring seat #14 or dosage piston/
gasket (WSP model) #44 (0.3% model
#51) damaged

Replace.

#17 O-ring worn and/or loose

Replace.

Suction tube #25 or suction tube
fitting #11 cracked, leaking or
clogged suction tube filter

Replace and/or clean as necessary.

Check valve #13 leaking

Clean & replace as necessary.

Clicking Sound.

Under Injecting

#44 (0.3% model #51) Dosage Piston/

Gasket (WSP model) worn

Replace.

#7 (#68 - 0.3%) Inner Cylinder worn

Replace.

Unit operates at high-flow and

not at low flow

Replace #17 O-ring.

Main Piston Assembly #9 worn

Replace # 9 Main Piston Assembly. Clean fluid filter.

Cover #1 or main body #40 worn

or scored

Install or clean fluid filter.

Fluid

Re-filling

Solution Tank

Check valve #13 leaking

Check seat area on suction tube fitting #11. Check valve and seal must fit
loose in the suction tube fitting. Clean seal and inside fitting for debris.

Washer seal on #13 is swollen
or chemical attack

Replace with new check valve assembly.

Injector in Operation or After Scheduled Maintenance

Troubleshooting

Содержание SuperDos 30 0.3%

Страница 1: ... 5 WSP Model 2 5 HAC Model 5 Model 5 HAC Fluid Flow Range 0 15 gpm to 30 gpm 34 lph to 6 800 lph Injection Range Dosage 0 025 to 5 1 4000 to 1 20 Operating Pressure 5 to 100 psi 0 34 to 6 9 bar Specifications vary by model Operating Manual 30 ...

Страница 2: ......

Страница 3: ...3 A A 2 in 51 mm Part 013826 Rev H Quick Start up ...

Страница 4: ...power source The fluid drives the injector which pulls the required percentage of concentrate directly from the chemical solution container Inside the Hydro patented mixing chamber the concentrate is mixed with the fluid and the fluid pressure forces the mixed solution downstream The amount of concentrate will be directly proportional to the volume of fluid entering the injector regardless of vari...

Страница 5: ...Please read this manual carefully before putting the Hydro injector into operation This booklet has the information you will need for the use and care of your new Hydro injector If you have any further questions about your injector the warranty routine maintenance or proper usage please contact your nearest distributor or Hydro Systems customer service These models are designed to inject liquid co...

Страница 6: ... 20 Flow Rate 0 15 30 gpm 34 6 800 lph Operating Pressure 5 100 psi 0 34 6 9 bar Pipe Coupling 1 NPT BSP 5 model with remote injection kit has maximum operating pressure of 60 psi 4 bar and maximum flow rate of 20 gpm Housing Proprietary Engineered Composite Material Avg Dosing Accuracy 5 of ratio Repeatability 3 of ratio Maximum Temp 100ºF 38ºC Minimum Temp 34ºF 1ºC Maximum vertical suction of co...

Страница 7: ... and the inner cylinder Please read this instruction manual thoroughly Following the procedures will increase the life of your injector Warning Please read precautions thoroughly before operation Must meet all applicable local codes and regulations Avoid a Potentially Hazardous Chemical Accident Select a safe location Chemical container should be kept away from children and or high usage areas and...

Страница 8: ...g Fig 2 Use the top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the setting Fig 2a 3 Re insert Upper Interlock Pin 65 Clip must be parallel with settings to be able to re insert NOTE Do not screw Ratio Adjuster Sleeve below lowest setting line Measure outlet fluid to assure desired feed rate is being delivered Bypass Operation Injecting solution into the fluid line can be...

Страница 9: ...alve Optional To prevent solution from being siphoned out from the solution container into the feed lines when the upstream valve is shut off The anti siphon valve must be installed on the downstream outlet Additional Siphoning Prevention Place solution container on a level below the injector suction tube fitting Using the inlet side as a shut off valve could cause full strength solution to siphon...

Страница 10: ... Kit not included Is recommended for the following Single Injector To prevent mineral buildup within the body of the unit Use when injecting chemicals that cause minerals to precipitate from fluid see Fig 6 Injectors In a Series When injecting multiple chemical injections using two or more injectors Each injector adds chemical to the fluid water system while bypassing the next injector and elimina...

Страница 11: ...g Step 5 Reinsert 15 SEAL RETAINER and 17 O ring onto 51 SHAFT ASSEMBLY Step 6 Reinsert 51 SHAFT ASSEMBLY into body and rotate 90º to lock Confirm the shaft is locked in by gently tugging on the shaft Shaft should remain inserted Step 7 Screw LOWER END CYLINDER ASSEMBLY onto body Ensure 16 gasket is seated on the top of cylinder assembly Step 4b For 0 03 Replace LOWER SHAFT assembly into upper sha...

Страница 12: ...the closed position Dirty or plugged inlet filter Ensure mesh size is correct for proper filtration Clean filter 17 Worn or not seated properly Re seat 17 or replace Clicking Sound No Suction Of Solution Cylinders 7 or 68 worn Replace Dosage piston gasket WSP model 44 0 3 model 51 worn or installed incorrectly Replace Ensure during maintenance replacement that 44 dosage piston was installed correc...

Страница 13: ...13 Kits Spare Parts List Injector Repair Parts 14 0 3 HAC 15 0 3 16 2 5 17 2 5 WSP 18 5 19 Accessories 20 ...

Страница 14: ... 9 3 21 40 87 Ref Description 1 Upper Body 2 Cotter Ring 3 Mixing Chamber Gasket 9 Piston Assembly 21 Shaft Assembly 40 Lower Body NPT 1 Lower Body BSP 1 85 Upper Shaft Pin 87 On Off Handle Injector Repair Parts ...

Страница 15: ...63 10 80 12 13 11 10 0 3 HAC Lower End Assembly Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Suction tube fitting 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 1 4 ID x 5 ft 27 Compression fitting 51 Lower shaft assembly 52 Upper shaft 61 Ratio adjustment sleeve 63 O ring inner cylinder 64 O ring inner cylinder lower end 65 In...

Страница 16: ...nual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube x 5 27 Foot valve ID 51 Lower shaft assembly 52 Upper shaft 61 Ratio adjustment sleeve 63 O ring inner cylinder 68 64 O ring inner cylinder lower end 65 Interlock pin 66 O ring outer cylinder lower end 67 Cylinder oute...

Страница 17: ...65 27 011863 Kit H 9 Lower End Assembly 2 5 27 25 Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 3 8 12 O ring 13 Check poppet 14 O ring 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 3 8 x 5 27 Filter for suction tube 44 Dosage Piston 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower end 65 Interlock pin 66 O ring ou...

Страница 18: ...Kit D 011461V Kit E 011831WSP Kit F 011961WSP 17 44 51 56 58 57 Lower End Assembly 2 5 WSP Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 3 8 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 3 8 x 5 27 Filter for suction tube 44 Dosage gasket 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower en...

Страница 19: ...ower End Assembly 25 27 Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 1 2 12 O ring 13 Check poppet 14 O ring 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 1 2 x 5 27 Filter for suction tube 1 2 ID 44 Dosage Piston 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower end 65 Pin upper interlock 66 O ring outer cylinder ...

Страница 20: ... Twist II Clean Inline Filter Available In 3 4 25 gpm 95 l mn 100 psi 7 bar 1 39 gpm 114 l mn 100 psi 7 bar 1 5 78 gpm 295 l mn 100 psi 7 bar 2 150 gpm 568 l mn 100 psi 7 bar Various mesh sizes available Accessories ...

Страница 21: ......

Страница 22: ...Bracknell Berkshire RG12 2PW Phone 44 0 1344 488880 Fax 44 0 1344 488879 Web hydrosystemseurope com South America Rua Mogiana 172 Chácaras Reunidas São José Dos Campos 12238 420SP Brasil Phone 55 12 3201 7707 Web hydronovabrasil com Australia Unit A 1 Kellham Place Glendenning NSW 2761 Australia Phone 612 9625 8122 Fax 612 9625 8177 Asia Pacific Block B No 51 Mindong Road Pudong New Area Shanghai ...

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