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7

Safety Precautions

/Warranty Compliance

Remove Red Caps Prior to Installation

Your injector is 100% factory tested before delivery 
and may contain a small amount of water. The three 
red plastic caps are fitted after testing to ensure 
cleanliness of the injector. 

Before Applying Aggressive Chemicals

Please consult your distributor, chemical manufacturer 
or contact Hydro’s customer service to confirm 
compatibility with your injector. Always wear  
proper safety protection as recommended by  
chemical supplier.

Label all Fluid Lines, Valves and Connections

If the solution that is being injected is not suitable  
for drinking, all fluid lines should be labelled:

Warning - not for human consumption!

Monitor Outlet Flow

It is the user’s responsibility to monitor the output  
of chemical injected. 

A Filter is Recommended and Required

Install a filter of 140 mesh (104 micron) or finer 
depending on your fluid quality to prolong the working 
life of the injector and for the warranty to be valid.  
A filter is imperative since most fluid contains 
impurities or particles, especially if the fluid source 
comes from a well, pond or lake.

For A Long Service Life

Start with clean fluid by using an inline filter to reduce 
impurities. Keep the solution container covered and 
clean. Keep the suction tube filter 2" (5 cm) from 
the bottom of the container. Perform maintenance 
procedures as recommended (see Maintenance  
page 10).

Soluble Powder Use

Ensure the chemical is completely dissolved before 
starting the injector. If necessary, dissolve the chemical 
in hot water and allow to cool before using. Failure to 
thoroughly dissolve the chemical will cause premature 
wear to the dosage piston and the inner cylinder. 
 

!

Please read this instruction manual thoroughly. Following the procedures, will increase the life of your injector.

Warning:

 

Please read precautions thoroughly before operation. Must meet all 

applicable local codes and regulations.

Avoid a Potentially Hazardous Chemical Accident 

Select a safe location. Chemical container should be 
kept away from children and/or high usage areas  
and the location must also not be susceptible to 
freezing temperatures.

Avoid Solution Contamination

Use only clean FILTERED fluid. Do not allow 
contaminants to enter the solution container. They 
can be pumped into the fluid line and may cause the 
spread of disease. Dirt, debris and other contaminants 
in the solution container may cause excessive wear  
to the unit.

Fluid Temperature

Min: 34°F (1°C), Max: 100°F (38°C)     

Maximum Fluid Pressure

100 psi (6.9 bar). Operating pressure and flow are 
reduced while using remote injection kit. Install a 
pressure regulator and/or pressure relief valve to 
ensure operating pressure does not exceed the 
maximum specification. 

Before Removing An Injector From The System

 

Release fluid pressure. While the system is in 
operation, turn off the incoming fluid valve. Leave the 
out going valve open. This will relieve the pressure 
at the injector and all parts of the system after the 
injector. Injector is now safe to remove.

Keep From Extreme Temperature

Protect the injector from freezing temperatures or 
excessive heat. 

Rinse Injector After Each Use

Additive allowed to remain in injector can dry out,  
foul or damage the lower end at the next start-up  
(see Maintenance page 10). 

Injector Not in Use for an Extended Period

If the injector has not been stored properly deposits 
may have dried onto the motor (see Maintenance 
page 10). Before operation, soak entire unit into room 
temperature water approx. 72°F (22°C) for an eight 
hour period.

General Tips

Содержание SuperDos 30 0.3%

Страница 1: ... 5 WSP Model 2 5 HAC Model 5 Model 5 HAC Fluid Flow Range 0 15 gpm to 30 gpm 34 lph to 6 800 lph Injection Range Dosage 0 025 to 5 1 4000 to 1 20 Operating Pressure 5 to 100 psi 0 34 to 6 9 bar Specifications vary by model Operating Manual 30 ...

Страница 2: ......

Страница 3: ...3 A A 2 in 51 mm Part 013826 Rev H Quick Start up ...

Страница 4: ...power source The fluid drives the injector which pulls the required percentage of concentrate directly from the chemical solution container Inside the Hydro patented mixing chamber the concentrate is mixed with the fluid and the fluid pressure forces the mixed solution downstream The amount of concentrate will be directly proportional to the volume of fluid entering the injector regardless of vari...

Страница 5: ...Please read this manual carefully before putting the Hydro injector into operation This booklet has the information you will need for the use and care of your new Hydro injector If you have any further questions about your injector the warranty routine maintenance or proper usage please contact your nearest distributor or Hydro Systems customer service These models are designed to inject liquid co...

Страница 6: ... 20 Flow Rate 0 15 30 gpm 34 6 800 lph Operating Pressure 5 100 psi 0 34 6 9 bar Pipe Coupling 1 NPT BSP 5 model with remote injection kit has maximum operating pressure of 60 psi 4 bar and maximum flow rate of 20 gpm Housing Proprietary Engineered Composite Material Avg Dosing Accuracy 5 of ratio Repeatability 3 of ratio Maximum Temp 100ºF 38ºC Minimum Temp 34ºF 1ºC Maximum vertical suction of co...

Страница 7: ... and the inner cylinder Please read this instruction manual thoroughly Following the procedures will increase the life of your injector Warning Please read precautions thoroughly before operation Must meet all applicable local codes and regulations Avoid a Potentially Hazardous Chemical Accident Select a safe location Chemical container should be kept away from children and or high usage areas and...

Страница 8: ...g Fig 2 Use the top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the setting Fig 2a 3 Re insert Upper Interlock Pin 65 Clip must be parallel with settings to be able to re insert NOTE Do not screw Ratio Adjuster Sleeve below lowest setting line Measure outlet fluid to assure desired feed rate is being delivered Bypass Operation Injecting solution into the fluid line can be...

Страница 9: ...alve Optional To prevent solution from being siphoned out from the solution container into the feed lines when the upstream valve is shut off The anti siphon valve must be installed on the downstream outlet Additional Siphoning Prevention Place solution container on a level below the injector suction tube fitting Using the inlet side as a shut off valve could cause full strength solution to siphon...

Страница 10: ... Kit not included Is recommended for the following Single Injector To prevent mineral buildup within the body of the unit Use when injecting chemicals that cause minerals to precipitate from fluid see Fig 6 Injectors In a Series When injecting multiple chemical injections using two or more injectors Each injector adds chemical to the fluid water system while bypassing the next injector and elimina...

Страница 11: ...g Step 5 Reinsert 15 SEAL RETAINER and 17 O ring onto 51 SHAFT ASSEMBLY Step 6 Reinsert 51 SHAFT ASSEMBLY into body and rotate 90º to lock Confirm the shaft is locked in by gently tugging on the shaft Shaft should remain inserted Step 7 Screw LOWER END CYLINDER ASSEMBLY onto body Ensure 16 gasket is seated on the top of cylinder assembly Step 4b For 0 03 Replace LOWER SHAFT assembly into upper sha...

Страница 12: ...the closed position Dirty or plugged inlet filter Ensure mesh size is correct for proper filtration Clean filter 17 Worn or not seated properly Re seat 17 or replace Clicking Sound No Suction Of Solution Cylinders 7 or 68 worn Replace Dosage piston gasket WSP model 44 0 3 model 51 worn or installed incorrectly Replace Ensure during maintenance replacement that 44 dosage piston was installed correc...

Страница 13: ...13 Kits Spare Parts List Injector Repair Parts 14 0 3 HAC 15 0 3 16 2 5 17 2 5 WSP 18 5 19 Accessories 20 ...

Страница 14: ... 9 3 21 40 87 Ref Description 1 Upper Body 2 Cotter Ring 3 Mixing Chamber Gasket 9 Piston Assembly 21 Shaft Assembly 40 Lower Body NPT 1 Lower Body BSP 1 85 Upper Shaft Pin 87 On Off Handle Injector Repair Parts ...

Страница 15: ...63 10 80 12 13 11 10 0 3 HAC Lower End Assembly Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Suction tube fitting 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 1 4 ID x 5 ft 27 Compression fitting 51 Lower shaft assembly 52 Upper shaft 61 Ratio adjustment sleeve 63 O ring inner cylinder 64 O ring inner cylinder lower end 65 In...

Страница 16: ...nual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube x 5 27 Foot valve ID 51 Lower shaft assembly 52 Upper shaft 61 Ratio adjustment sleeve 63 O ring inner cylinder 68 64 O ring inner cylinder lower end 65 Interlock pin 66 O ring outer cylinder lower end 67 Cylinder oute...

Страница 17: ...65 27 011863 Kit H 9 Lower End Assembly 2 5 27 25 Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 3 8 12 O ring 13 Check poppet 14 O ring 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 3 8 x 5 27 Filter for suction tube 44 Dosage Piston 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower end 65 Interlock pin 66 O ring ou...

Страница 18: ...Kit D 011461V Kit E 011831WSP Kit F 011961WSP 17 44 51 56 58 57 Lower End Assembly 2 5 WSP Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 3 8 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 3 8 x 5 27 Filter for suction tube 44 Dosage gasket 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower en...

Страница 19: ...ower End Assembly 25 27 Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 1 2 12 O ring 13 Check poppet 14 O ring 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 1 2 x 5 27 Filter for suction tube 1 2 ID 44 Dosage Piston 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower end 65 Pin upper interlock 66 O ring outer cylinder ...

Страница 20: ... Twist II Clean Inline Filter Available In 3 4 25 gpm 95 l mn 100 psi 7 bar 1 39 gpm 114 l mn 100 psi 7 bar 1 5 78 gpm 295 l mn 100 psi 7 bar 2 150 gpm 568 l mn 100 psi 7 bar Various mesh sizes available Accessories ...

Страница 21: ......

Страница 22: ...Bracknell Berkshire RG12 2PW Phone 44 0 1344 488880 Fax 44 0 1344 488879 Web hydrosystemseurope com South America Rua Mogiana 172 Chácaras Reunidas São José Dos Campos 12238 420SP Brasil Phone 55 12 3201 7707 Web hydronovabrasil com Australia Unit A 1 Kellham Place Glendenning NSW 2761 Australia Phone 612 9625 8122 Fax 612 9625 8177 Asia Pacific Block B No 51 Mindong Road Pudong New Area Shanghai ...

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