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10

Rinse Injector After Each Use

Additive allowed to remain in injector can dry, foul or damage 
the lower end at the next start-up. Place suction tube into a  
1 qt. (0.95 liters) or more container of fresh filtered water. Flow 
fresh water through the injector by operating until container is 
empty. This procedure is not needed for continuous operation.

Clean Solution Container

Keep covered to prevent dirt, flies and flying debris from 
entering the container. Rinse container thoroughly and often. 
Do not mix chemicals together that might react and cause a 
precipitate. Use FILTERED fluid when filling container.

Clean Suction Tube Filter Screen

Inspect each time new solution is added. Clean filter screen 
(#27) and suction tube (#25) as necessary by rinsing in fresh 
water. Replace if necessary. Keep filter screen off bottom of 
solution container to prevent dirt and precipitate from  
clogging filter.

Clean Inlet Filter

Clean or replace inlet filter as required to increase the life of  
the unit as well as reduce pressure loss. 

Bypass Injector
When not in use place the injector in bypass mode by  
using the three valve bypass (preferred) or turn the 
on/off lever on the top of the injector to the off position. 

Storage

For extended storage, rinse injector (see “Rinse Injector  
After Each Use”) and place underwater in a container.  
Apply monthly, <0.1 oz. (29 ml) of chlorine bleach to avoid 
algae growth. KEEP FROM FREEZING.

Remote Injector Kit (not included)

Is recommended for the following:

Single Injector:

To prevent mineral buildup within the body of the unit. Use when 
injecting chemicals that cause minerals to precipitate from fluid 
(see Fig. 6)

Injectors In a Series:

When injecting multiple chemical injections, using two or more 
injectors. Each injector adds chemical to the fluid(water) system, 
while bypassing the next injector and eliminating the potential 
damage to that injector (see Fig. 7).

NOTE: when mixing more than one chemical, always refer 
to your chemical manufacturer information guide for proper 
application. Contact your local distributor or Hydro customer 
service for information or to order.

 

Remote Injector 
Kit shown in  
a series.

Remote Injector 
Kit shown on a 
single injector.

Fig. 6

Fig. 7

Perform these maintenance 

procedures to extend the life of your unit.

Every 

3 - 6 Months

Every 

6 - 12 months

Replace as 

necessary

1. Clean seal areas  
(# 17 & 13).
2. Check #17 O-ring, 
#68 Cylinder, clean 
and/or replace  
as necessary. 

1. Replace #17 O-ring and 
#51 Lower Shaft Assy.
2. Clean and/or replace 
#13 Check Poppet,  
#11 Suction Tube Fitting.

1. #68 Cylinder
2. #51 Lower  
Shaft Assembly

Refer to page 14 - 15 

SuperDos 30 (0.3%) Models

Every 

3 - 6 Months

Every 

6 - 12 months

Replace as 

necessary

1. Clean seal areas  
(# 13 & 14, #44 - WSP).
2. Check #17 O-ring,  
#7 Cylinder, clean and/
or replace as necessary. 

1. Replace #17 O-ring 
and #44 Dosage piston/
gasket (WSP model). 
Clean and/or replace. 
2. #13 Check Poppet, 
#11 Suction Tube Fitting.

1. #7 Cylinder
2. #14 (#44 - WSP)
O-ring

Refer to page 16, 17 & 18 

SuperDos 30 (2.5%), (5%) Models

Kit Part Numbers

012705

Remote 

Injecting

Reference numbers refer to pages 13 - 18

Maintenance

Содержание SuperDos 30 0.3%

Страница 1: ... 5 WSP Model 2 5 HAC Model 5 Model 5 HAC Fluid Flow Range 0 15 gpm to 30 gpm 34 lph to 6 800 lph Injection Range Dosage 0 025 to 5 1 4000 to 1 20 Operating Pressure 5 to 100 psi 0 34 to 6 9 bar Specifications vary by model Operating Manual 30 ...

Страница 2: ......

Страница 3: ...3 A A 2 in 51 mm Part 013826 Rev H Quick Start up ...

Страница 4: ...power source The fluid drives the injector which pulls the required percentage of concentrate directly from the chemical solution container Inside the Hydro patented mixing chamber the concentrate is mixed with the fluid and the fluid pressure forces the mixed solution downstream The amount of concentrate will be directly proportional to the volume of fluid entering the injector regardless of vari...

Страница 5: ...Please read this manual carefully before putting the Hydro injector into operation This booklet has the information you will need for the use and care of your new Hydro injector If you have any further questions about your injector the warranty routine maintenance or proper usage please contact your nearest distributor or Hydro Systems customer service These models are designed to inject liquid co...

Страница 6: ... 20 Flow Rate 0 15 30 gpm 34 6 800 lph Operating Pressure 5 100 psi 0 34 6 9 bar Pipe Coupling 1 NPT BSP 5 model with remote injection kit has maximum operating pressure of 60 psi 4 bar and maximum flow rate of 20 gpm Housing Proprietary Engineered Composite Material Avg Dosing Accuracy 5 of ratio Repeatability 3 of ratio Maximum Temp 100ºF 38ºC Minimum Temp 34ºF 1ºC Maximum vertical suction of co...

Страница 7: ... and the inner cylinder Please read this instruction manual thoroughly Following the procedures will increase the life of your injector Warning Please read precautions thoroughly before operation Must meet all applicable local codes and regulations Avoid a Potentially Hazardous Chemical Accident Select a safe location Chemical container should be kept away from children and or high usage areas and...

Страница 8: ...g Fig 2 Use the top of the Ratio Adjuster Sleeve to line up with the desired feed rate on the setting Fig 2a 3 Re insert Upper Interlock Pin 65 Clip must be parallel with settings to be able to re insert NOTE Do not screw Ratio Adjuster Sleeve below lowest setting line Measure outlet fluid to assure desired feed rate is being delivered Bypass Operation Injecting solution into the fluid line can be...

Страница 9: ...alve Optional To prevent solution from being siphoned out from the solution container into the feed lines when the upstream valve is shut off The anti siphon valve must be installed on the downstream outlet Additional Siphoning Prevention Place solution container on a level below the injector suction tube fitting Using the inlet side as a shut off valve could cause full strength solution to siphon...

Страница 10: ... Kit not included Is recommended for the following Single Injector To prevent mineral buildup within the body of the unit Use when injecting chemicals that cause minerals to precipitate from fluid see Fig 6 Injectors In a Series When injecting multiple chemical injections using two or more injectors Each injector adds chemical to the fluid water system while bypassing the next injector and elimina...

Страница 11: ...g Step 5 Reinsert 15 SEAL RETAINER and 17 O ring onto 51 SHAFT ASSEMBLY Step 6 Reinsert 51 SHAFT ASSEMBLY into body and rotate 90º to lock Confirm the shaft is locked in by gently tugging on the shaft Shaft should remain inserted Step 7 Screw LOWER END CYLINDER ASSEMBLY onto body Ensure 16 gasket is seated on the top of cylinder assembly Step 4b For 0 03 Replace LOWER SHAFT assembly into upper sha...

Страница 12: ...the closed position Dirty or plugged inlet filter Ensure mesh size is correct for proper filtration Clean filter 17 Worn or not seated properly Re seat 17 or replace Clicking Sound No Suction Of Solution Cylinders 7 or 68 worn Replace Dosage piston gasket WSP model 44 0 3 model 51 worn or installed incorrectly Replace Ensure during maintenance replacement that 44 dosage piston was installed correc...

Страница 13: ...13 Kits Spare Parts List Injector Repair Parts 14 0 3 HAC 15 0 3 16 2 5 17 2 5 WSP 18 5 19 Accessories 20 ...

Страница 14: ... 9 3 21 40 87 Ref Description 1 Upper Body 2 Cotter Ring 3 Mixing Chamber Gasket 9 Piston Assembly 21 Shaft Assembly 40 Lower Body NPT 1 Lower Body BSP 1 85 Upper Shaft Pin 87 On Off Handle Injector Repair Parts ...

Страница 15: ...63 10 80 12 13 11 10 0 3 HAC Lower End Assembly Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Suction tube fitting 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 1 4 ID x 5 ft 27 Compression fitting 51 Lower shaft assembly 52 Upper shaft 61 Ratio adjustment sleeve 63 O ring inner cylinder 64 O ring inner cylinder lower end 65 In...

Страница 16: ...nual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube x 5 27 Foot valve ID 51 Lower shaft assembly 52 Upper shaft 61 Ratio adjustment sleeve 63 O ring inner cylinder 68 64 O ring inner cylinder lower end 65 Interlock pin 66 O ring outer cylinder lower end 67 Cylinder oute...

Страница 17: ...65 27 011863 Kit H 9 Lower End Assembly 2 5 27 25 Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 3 8 12 O ring 13 Check poppet 14 O ring 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 3 8 x 5 27 Filter for suction tube 44 Dosage Piston 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower end 65 Interlock pin 66 O ring ou...

Страница 18: ...Kit D 011461V Kit E 011831WSP Kit F 011961WSP 17 44 51 56 58 57 Lower End Assembly 2 5 WSP Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 3 8 12 O ring 13 Check poppet 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 3 8 x 5 27 Filter for suction tube 44 Dosage gasket 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower en...

Страница 19: ...ower End Assembly 25 27 Manual Reference Description of Part 7 Cylinder inner 10 Spring 11 Fitting suction tube 1 2 12 O ring 13 Check poppet 14 O ring 15 Seal retainer O ring 16 Lower end gasket 17 O ring 25 Suction tube 1 2 x 5 27 Filter for suction tube 1 2 ID 44 Dosage Piston 51 Shaft 61 Ratio adjustment sleeve 64 O ring inner cylinder lower end 65 Pin upper interlock 66 O ring outer cylinder ...

Страница 20: ... Twist II Clean Inline Filter Available In 3 4 25 gpm 95 l mn 100 psi 7 bar 1 39 gpm 114 l mn 100 psi 7 bar 1 5 78 gpm 295 l mn 100 psi 7 bar 2 150 gpm 568 l mn 100 psi 7 bar Various mesh sizes available Accessories ...

Страница 21: ......

Страница 22: ...Bracknell Berkshire RG12 2PW Phone 44 0 1344 488880 Fax 44 0 1344 488879 Web hydrosystemseurope com South America Rua Mogiana 172 Chácaras Reunidas São José Dos Campos 12238 420SP Brasil Phone 55 12 3201 7707 Web hydronovabrasil com Australia Unit A 1 Kellham Place Glendenning NSW 2761 Australia Phone 612 9625 8122 Fax 612 9625 8177 Asia Pacific Block B No 51 Mindong Road Pudong New Area Shanghai ...

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