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(c)Copyright OMRON Corporation 2007   All Rights Reserved. 

Safety Precautions for All Timers

Refer to the 

Safety Precautions

 for individual Timers for precautions specific to each Timer. 

!

WARNING

!

CAUTION

Precautions for Safe Use

Operating Environment

Use the Timer within the ratings specified for ambient operating 
temperature and ambient operating humidity for each model.

Store the Timer with the specified temperature range for each 
model. If the Timer has been stored at a temperature of less than 

10

°

C, allow the Timer to stand at room temperature for at least 3 

hours before using it.

Use the Timer within the performance specified for water and oil 
exposure for each model. 

Do not use the Timer in locations subject to shock and vibration. 
Long-term usage in such locations may damage the Timer due to 
stress. 
Magnetic contactors generate a shock of 1,000 to 2,000 m/s

2

 when 

switching a load. When mounting to DIN Track, separate magnetic 
contactors from the Timer so that the Timer is not subjected to 
vibration and shock. Use anti-vibration rubber. 

Do not use the Timer in locations subject to excessive dust, 
corrosive gases, or direct sunlight.

Do not use organic solvents (such as paint thinner or benzine), 
strong alkalis, or strong acids because they will damage the 
external finish of the Timer.

Separate the input devices, input wiring, and Timer as far as 
possible from sources of noise and power lines carrying noise.

When using the Timer in environments subject to large amounts of 
static electricity (e.g., pipes carrying molding materials, powders, or 
fluid materials), separate the Timer as far as possible from the 
sources of static electricity. 

Do not remove the external case from the Timer. 

Do not use the Timer in locations where condensation may occur 
due to high humidity or sudden temperature changes. 
Condensation inside the Timer may result in malfunction or 
damage to Timer elements. 

The life of internal parts may be reduced if Timers are mounted in 
close proximity to each other. 

Resin and rubber parts (e.g., rubber packing) may deteriorate, 
shrink, or harden depending on the operating environment (e.g., 
subjected to corrosive gases, ultraviolet light, or high 
temperatures). We recommend periodic inspection and 
replacement.

Normal operation may not be possible in locations subject to 
sulfidizing gas, such as in sewer systems or waste incinerators. 
OMRON does not market any Timers or other control devices for 
operation in atmospheres containing sulfidizing gas. Seal the Timer 
so that  sulfidizing gas will not enter it. If sealing is not possible, 
OMRON does provide special Timers with improved resistance to 
sulfidizing gas. Ask your OMRON representative for details. 

Power Supply

Be sure that the voltage applied is within the specified range, 
otherwise the internal elements of the Timer may be damaged.

Install a switch or circuit breaker that allows the operator to 
immediately turn OFF the power, and label it to clearly indicate its 
function.

Maintain voltage fluctuations 
in the power supply within 
the specified range. 

Use a commercial power supply for the power supply voltage input 
to models with AC inputs. 
Inverters with an output frequency of 50/60 Hz are available, but 
the rise in the internal temperature of the Timer may result in 
ignition or burning. Do not use an inverter output for the power 
supply of the Timer. 

The Timers listed below cannot be directly turned ON and OFF by 
using an AC 2-wire proximity sensor to turn the Timer's power 
supply ON and OFF. 
Use the following countermeasure when using an AC 2-wire 
proximity sensor with the Timer. (The power supply circuit in the 
Timer uses half-wave rectification. Only a half AC wave is supplied 
to the proximity sensor, which may cause operation to be unstable.) 

Applicable Models

H3Y, H3YN, H3RN, H3CA-8, RD2P, and H3CR(-A, -A8, -AP, -F, and 
-G)

Countermeasure

Wire through a relay and use the relay contacts to turn the power 
supply ON and OFF. 
Confirm the stability of operation after making the connections. 

Install protective measures (such as earth leakage breakers, wiring 
breakers, or fuses) on the power supply side according to any 
applicable laws or regulations. 

The following Timers contain lithium batteries that are 
not explosion proof. 

1.

Timers with Built-in Batteries: H5L
The Timer contains a lithium battery, which may occasionally 
ignite or rupture. Do not disassemble, deform under pressure, 
heat to 100

°

C or higher, or incinerate the Timer. 

2.

Timers with Replaceable Batteries: Y92S-20 (for H5CN-M)
The battery may occasionally rupture, ignite, or leak fluid. Do 
not short the positive and negative terminals. Do not charge, 
disassemble, deform under pressure, or throw the battery into a 
fire. If a non-specified battery is used, the battery may leak fluid 
or rupture, occasionally resulting in equipment failure or minor 
injury. Use only the specified battery. 

The following Timers contain lithium batteries that are 
explosion proof. 

Timers with Built-in Batteries: H5BR, H5AN-4DM, H5S, H5F, and 

H4KV

The Timer contains a lithium battery, which may occasionally 
ignite or rupture. Do not disassemble, deform under pressure, 
heat to 100

°

C or higher, or incinerate the Timer. 

Allowable 

Voltage Range

Содержание AP Series

Страница 1: ......

Страница 2: ...ffuser Inspection Section 4 0 Plant Troubleshooting Guide Section 5 0 Hydro Action AP Series Plant Specifications Section 6 0 Process Description Section 7 0 Safety Appendix 1 OPS Explanation Guide Appendix 2 Hydro Action AP Series Pump Selection Appendix 3 Technical Manual for Timers Appendix 4 Electrical Controls Schematics Appendix 5 Drawings Appendix 6 Misc Forms Documents ...

Страница 3: ...ral resource water Hydro Action AP Series Aerobic Treatment Units are among the most advanced on site products available today They are state of the art extended aeration activated sludge wastewater treatment facilities The improvements in these units make them not only extremely efficient operational units but also the most easily maintainable system in the industry By following the instructions ...

Страница 4: ... caused by the rising fine air bubbles can be seen observe any significant changes in mixing and aeration characteristics If insufficient mixing or poor aeration is observed refer to Section 1 1 4a All Diffuser assemblies should appear to have equal turbulence This is an indication of proper diffuser assembly and diffuser operation 1 1 4 Proper aeration in the Hydro Action AP Series is maintained ...

Страница 5: ...o 80 it is time to pump the plant and pretreatment tank if included This is usually necessary every two 2 to six 6 years 1 3 Follow these procedures to pump the sludge solids from the treatment tanks A qualified service technician should oversee the work performed 1 3 1 Remove the plant access cover 1 3 2 Refer to installation worksheet to determine which tanks and auxiliary equipment are included...

Страница 6: ...uctions 2 1 The Hydro Action AP Series Plant has been designed and built to provide efficient and reliable service However as with any individual wastewater treatment plant routine periodic service is required When proper preventive maintenance is performed the Hydro Action plant will operate at designed performance levels to give years of satisfactory treatment of domestic wastewater 2 2 Local Hy...

Страница 7: ...t depends upon proper organic and hydraulic loading of the plant We cannot control the loading and thereby control the amount of harmful substances that may be discharged into the plant Only the users of a plant can control what enters the unit Therefore we provide a comprehensive owner s manual that outlines substances that should be kept out of the plant 2 6 The Hydro Action AP Series must be in...

Страница 8: ...pplied with this wastewater treatment plant provide the owner with a secure reliable and economical means of notification for most malfunctions of the plant that would lead to producing an unsatisfactory effluent These alarms include notification for problems of air pump failure aeration piping malfunctions and high water level These alarms need to be inspected and tested during each plant operati...

Страница 9: ...oilets etc should be allowed in the Hydro Action plant To check if excess water is entering the plant observe plant discharge point when house facilities are not in use 2 Find out if owner is using large amounts of chemicals such as unusual amounts of bleach disinfectants photographic wastes etc Also check to see that water softener backwash is not allowed in plant This can cause a chemical imbala...

Страница 10: ...al Retention Time 40 40 40 38 37 33 Tank Dimensions Diameter in 66 72 66 72 66 88 Height to Water Line in 64 46 64 64 70 82 Height with OPS Installed in 103 5 88 103 5 103 5 109 118 Compressor Usage Rotary Compressor 1 4 HP 1 4 HP 1 4 HP 1 4 HP 3 4 HP 3 4 HP Voltage VAC 115 115 115 115 115 120 115 120 Current Amps 3 9 3 9 3 9 3 9 7 8 3 9 7 8 3 9 Power Watts 120 120 120 120 120 560 120 560 Frequenc...

Страница 11: ...ir hose and Teflon diffuser assemblies make the plant extremely reliable and easy to service An optional visible and audible alarm may be added to remotely locate to an area of your choice 6 5 The technology used in the Hydro Action plant allows it to produce excellent effluent quality which thereby meets all ANSI NSF International Standard 40 class I and the Environmental Protection Agency s requ...

Страница 12: ... attention must be used when dealing with any form of wastewater or effluent If an illness or disease is suspected to have come from exposure to sewage get proper medical attention immediately When proper treatment is given the remedy and cure will be rapid and less of a problem There are some serious diseases that could be transmitted by contact with raw sewage take the proper precautions and be ...

Страница 13: ... pump and alarms Other features include two branch circuit breakers separate disconnect switch which cuts off power to all electrical components with an optional lockout feature and a 24 hr timer It requires a single circuit 120 volt 30 amp feed Typical Applications Include Spray Irrigation Pumping to Gravel Drain Fields Pumping to Low Pressure Dosing Systems Pumping to Leaching Chambers or any di...

Страница 14: ...S80 AT05 101 LPA500 HP 80 DBMS80 AT05 101 AP600 HP 100 LL DBMS100 AT05 101 AP750 HP 120LL DBMS120 AT05 101 AP1000 HP 150 DBMX150 1023 101 AP1500 HP 200 DBMX200 1023 101 Description of AP Series Effluent Pumps The Hydro Action AP Series utilize many effluent pumps NSF does not regulate the pump tank component of NSF std 40 systems unless it is a component of treatment Therefore any comparable pump ...

Страница 15: ...Appendix 3 Technical Manual for Timers Grasslin 24 Hr Timer Omeron Micro Dose Timer ...

Страница 16: ... ing 24 hour or 7 day scheduling WIRING Verify input voltage stated on back of unit Use 1 4 quick con nects and make connections in accordance with the wiring diagram shown and applicable code requirements When using 24V units it is important to use transformers that will supply the required 24 volts AC to terminals 1 2 MOUNTING The standard FM 1 units can be flush mounted mounting kit with screws...

Страница 17: ...the load is to be turned ON i e two hours for each tripper on the 7 Day dial When the tripper is pushed to the inside the switch is in the OFF position 24 Hour ST QRT Models The 24 Hour dial has quarter hour divisions and AM PM indi cations The time switch is programmed by pushing the captive trip pers to the outer ring position for the entire period that the load is to be turned ON i e fifteen mi...

Страница 18: ...1 SWuZH 277 FM1SWUZH 277U Yes 7 day No 2 Hours 2 Hours SPDT 21A Res FM 1 QTuZH 120 FM1QTUZH 120U Yes 24 Hr 7 day 15 Minutes 15 Minutes SPDT 21A Res FM 1 QTuZH 24 FM1QTUZH 24U Yes 24 Hr 7 day 15 Minutes 15 Minutes SPDT 21A Res FM 1 QWuZH 120 FM1QWUZH 120U Yes 7 day 2 Hr 2 Hours 2 Hours SPDT 21A Res FM 1 QWuZH 240 FM1QWUZH 240U Yes 7 day 2 Hr 2 Hours 2 Hours SPDT 21A Res Available with 24V 120V 240V...

Страница 19: ...F start N Flicker ON start 5 Supply Voltage None 0 05 s to 30 h models 300 1 2 s to 300 h models 100 240AC 100 to 240 VAC 24AC DC 24 VAC VDC 12DC 12 VDC 48 125DC 48 to 125 VDC Operating modes Supply voltage 0 05 s to 30 h models 1 2 s to 300 h models 11 pin models 8 pin models 11 pin models 8 pin models Flicker OFF start 100 to 240 VAC H3CR F 100 240AC H3CR F8 100 240AC H3CR F 300 100 240AC H3CR F...

Страница 20: ... Back Connecting Socket 8 pin P3G 08 8 pin finger safe type P3G 08 with Y92A 48G See note 1 11 pin P3GA 11 11 pin finger safe type P3GA 11 with Y92A 48G See note 1 Hold down Clip See note 2 For PL08 and PL11 Sockets Y92H 7 For PF085A Socket Y92H 8 Item H3CR F H3CR F8 H3CR FN H3CR F8N Operating mode Flicker OFF start Flicker ON start Pin type 11 pin 8 pin 11 pin 8 pin Operating Reset method Time li...

Страница 21: ...or 1 min between contacts not located next to each other Impulse withstand voltage 3 kV between power terminals for 100 to 240 VAC 48 to 125 VDC 1 kV for 12 VDC 24 VAC DC 4 5 kV between current carrying terminal and exposed non current carrying metal parts for 100 to 240 VAC 48 to 125 VDC 1 5 kV for 12 VDC 24 VAC DC Noise immunity 1 5 kV between power terminals square wave noise by noise simulator...

Страница 22: ... R is 7 ms In both cases a life of 100 000 operations can be expected The minimum applicable load is 10 mA at 5 VDC failure level P ON indicator OFF indicator One chip microcomputer ROM RAM Clock AC DC input Power supply circuit Indicator circuit Zero setting detection circuit Time range unit selectors Output circuit Inputs Outputs Control output Outputs are turned ON OFF according to the time set...

Страница 23: ...tput NO Output NC tON tOFF tON tOFF tON tOFF Power ON OFF 0 1 s min Lit Not lit Lit Not lit ON OFF ON OFF ON indicator OFF indicator Output NO Output NC OFF time unit display window ON time unit display window OFF indicator green Lit when the output is OFF ON indicator orange Lit when the output is ON Scale range display windows Time range selector select one from 1 2 3 12 and 30 at full scale For...

Страница 24: ...17 4 17 4 75 81 5 81 5 These dimensions vary with the kind of DIN track reference value Y92F 30 P3GA 11 Y92F 30 P3G 08 Dimensions with Front Connecting Socket P2CF 08 P2CF 11 H3CR F H3CR FN P2CF 11 P2CF 11 E H3CR F8 H3CR F8N P2CF 08 P2CF 08 E Dimensions with Back Connecting Socket P3G 08 P3GA 11 H3CR F H3CR FN H3CR F8 H3CR F8N When Y92A 48G mounted When Y92A 48G mounted In the interest of product ...

Страница 25: ...zing gas Seal the Timer so that sulfidizing gas will not enter it If sealing is not possible OMRON does provide special Timers with improved resistance to sulfidizing gas Ask your OMRON representative for details Power Supply Be sure that the voltage applied is within the specified range otherwise the internal elements of the Timer may be damaged Install a switch or circuit breaker that allows the...

Страница 26: ...le or explosive gases Contact faults may occur Do not use the Timer in atmospheres subject to sulfidizing gas chloride gas or silicon gas The switching capacity for DC voltage loads is lower than that for AC voltage loads Timers with Non contact Outputs Short faults or open faults may occur due to destruction of the output element Do not use the Timer for a load that exceeds the rated output curre...

Страница 27: ... may be suitable for the products Outdoor use uses involving potential chemical contamination or electrical interference or conditions or uses not described in this catalog Nuclear energy control systems combustion systems railroad systems aviation systems medical equipment amusement machines vehicles safety equipment and installations subject to separate industry or government regulations Systems...

Страница 28: ...cs SPI Panels Used 08 to Present Model 11 Electrical Controls Schematics EC 11 CP 11 Model 20 Electrical Controls Schematics EC 20 CP 20 Model 30 Electrical Controls Schematics EC 30 CP 30 Model 32 Electrical Controls Schematics EC 32 CP 32 ...

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Страница 42: ...Appendix 5 Drawings AP 500 ATU LPA 500 ATU AP 600 ATU AP 750 ATU AP 1000 ATU AP 1500 ATU ...

Страница 43: ... GROMMET 1 2 ADAPT A FLEX 1 I AKC10052 A HYDRO ACTION PLATFORM DARK GREEN 1 I1 200094 SCREW 1 50 X 12 SELF TAPPING 4 J 241022 RISER TANK 24 X 6 PL 1 J1 200059 SCREW 1 10 SELF TAP PPH SS 6 J2 AKR30505 CONSEAL 1 2 X 21 333 K 241024 LID TANK RISER 24 PL 1 K1 200070 SCREW 1 1 2 TRIGROOVE SM 4 K2 N A SCREW LID SUPPLIED W LID 4 K3 120000 ASSEMBLY MUSHROOM CAP 1 K4 760050 TAG SERIAL NUMBER AP500 1 K5 200...

Страница 44: ... HYDRO ACTION PLATFORM BLACK GREEN 1 J1 SCREW 1 1 2 X 12 SELF TAP PPH SS 4 K 241022 RISER TANK 24 X 6 PL 1 K1 200059 SCREW 1 10 SELF TAP PPH SS 6 K2 AKR30505 CONSEAL 1 2 X 21 333 L 241024 LID TANK RISER 24 PL 1 L1 200070 SCREW 1 1 2 TRI GROOVE SM 4 L2 N A SCREW LID SUPPLIED W LID 4 L3 120000 ASSEMBLY MUSHROOM CAP 1 L4 TAG SERIAL NUMBER LPA500 1 L5 200025 RIVET 1 8 GRIP 1 8 DIA POP 4 N A SIKAFLEX 1...

Страница 45: ...8 3DRP ASSEMBLY DIFFUSER 3 DROP 1 H1 180114 PIPE 50 PVC SCH40 1 5 LONG H2 240058 GROMMET 1 2 ADAPT A FLEX 1 I AKC10052 A HYDRO ACTION PLATFORM DARK GREEN 1 I1 200094 SCREW 1 50 X 12 SELF TAPPING 4 J 241022 RISER TANK 24 X 6 PL 1 J1 200059 SCREW 1 10 SELF TAP PPH ZINC 6 J2 AKR30505 CONSEAL 1 2 X 21 333 K 241024 LID TANK RISER 24 PL 1 K1 200070 SCREW 1 1 2 TRIGROOVE SM 4 K2 N A SCREW LID SUPPLIED W ...

Страница 46: ... AP750 1 H1 180114 PIPE 50 PVC SCH40 1 5 LONG H2 240058 GROMMET 1 2 ADAPT A FLEX 1 I AKC10052 A HYDRO ACTION PLATFORM DARK GREEN 1 I1 200094 SCREW 1 50 X 12 SELF TAPPING 4 J 241022 RISER TANK 24 X 6 PL 1 J1 200059 SCREW 1 10 SELF TAP PPH ZINC 6 J2 AKR30505 CONSEAL 1 2 X 21 333 K 241024 LID TANK RISER 24 PL 1 K1 200070 SCREW 1 1 2 TRIGROOVE SM 4 K2 N A SCREW LID SUPPLIED W LID 4 K3 120000 ASSEMBLY ...

Страница 47: ...0 1 5 LONG H2 240058 GROMMET 1 2 ADAPT A FLEX 1 I 241023 RISER TANK 20 X 6 PL 1 I1 200059 SCREW 1 10 SELF TAP PPH ZINC 12 I2 AKR30505 CONSEAL 1 2 X 21 667 J 241025 LID TANK RISER 20 PL 1 J1 200070 SCREW 1 1 2 TRIGROOVE SM 8 J2 N A SCREW LID SUPPLIED W LID 4 J3 120000 ASSEMBLY MUSHROOM CAP 1 J4 760050 TAG SERIAL NUMBER AP1000 1 J5 200025 RIVET 1 8 GRIP 1 8 DIA POP 4 K 100075 ASSEMBLY FLOAT COMMERCI...

Страница 48: ...COMMERCIAL 1 I1 240058 GROMMET 1 2 ADAPT A FLEX 1 J 241023 RISER TANK 20 X 6 PL 2 J1 200059 SCREW 1 10 SELF TAP PPH ZINC 16 J2 AKR30505 CONSEAL 1 2 X 21 1 334 K 241025 LID TANK RISER 20 PL 2 K1 200070 SCREW 1 1 2 TRIGROOVE SM 8 K2 N A SCREW LID SUPPLIED W LID 8 K3 120000 ASSEMBLY MUSHROOM CAP 2 K4 160010 TAG SERIAL NUMBER AP1500 1 K5 200025 RIVET 1 8 GRIP 1 8 DIA POP 4 L 100080 ASSEMBLY COMMERCIAL...

Страница 49: ...ested Initial Service Contract Suggested Service Call Procedure Service Technician Checklist Installation Checklist Limited Warranty Warranty Registration Proper use of the Sludge Judge Compressor Conversion Instructions Compressor Serial Number Location ...

Страница 50: ... operates and the way it looks sounds and smells when it is working correctly This way you may be able to identify problems before they become serious and alert your service provider to anything unusual 8 Be sure to ask your service provider questions about how to know if your unit is malfunctioning 9 Check to see if your unit is working properly after a power outage DON T 1 Don t allow anyone to ...

Страница 51: ...ver labor for normal inspection maintenance and repair Owner user operation instructions must be strictly followed or warranties are subject to invalidation Pumping of sludge build up from the plant if necessary is not included in these services Owner ___________________________________ ___________________________________ ___________________________________ ___________________________________ ____...

Страница 52: ...the diffusers clear 3 Remove small air pressure tube from barbed fitting beside schraeder valve Low Air Pressure Alarm should sound Re attach tube to barbed fitting 4 Inspect air pump filters cleaning or replacing as necessary 5 Remove any surface sludge from the mixing chamber and clarification chamber Dispose of this sludge as local regulations require 6 Inspect high level alarm function by lift...

Страница 53: ...by consulting Plant Condition Chart notes Perform Settle able Solids Test notes Gauge back pressure notes Perform Air Pressure Alarm Check by removing tube from barbed fitting notes Inspect pump filters notes Remove any surface sludge from ATU notes Inspect high level alarms ATU Pump Tank notes Measure sludge level w Sludge Judge ATU Pre treat Tank notes Check effluent pump on off float notes Chec...

Страница 54: ...heck while burying notes Connect inlet and discharge piping notes Install OPS as per instructions and run power conduit notes Install diffuser assembly s notes Install OPS and Tank Covers w supplied security screws notes Follow start up procedure and educate homeowner on their system notes Perform system check to insure proper operation notes Fill out installation warranty sheet notes Give copy of...

Страница 55: ...tries will replace or exchange the component part at no cost to you If the Plant has been maintained by an authorized distributor through a continuous maintenance program For component parts of the Plant manufactured by someone other than A K Industries Inc Hydro Action Industries will sell such parts to you under the following schedule 1 claims received within 30 days of the expiration of Year 3 ...

Страница 56: ...e performed by _________________________________________ _____ Name ________________________________________________________________ City County State Zip ____________________________________________________ Phone________________________________________________________________ Type of Installation Residential ________________Commercial __________________ Number of residents or occupants ______ Gar...

Страница 57: ...ort System Tankage Sludge Level Suggestions Tankage Level Logic Pretreatment Tank 18 to 24 The primary problem with sludge build up in the pre Treatment or trash tank is one of obstructed volume An important role played by this tank is the dilution of chemicals harmful to the bacterial colony As sludge builds up in this tank the volume of liquid influent is reduced thereby reducing the total volum...

Страница 58: ...ol panel 5 Remove Compressor from base by unscrewing mounts Installation of Compressor 6 Mount new compressor by banding it to the base with self tapping screws 7 Connect electrical cord into control panel 8 Glue conversion pressure switch onto airline 9 Connect airline to compressor 10 Turn breakers on close control panel and install OPS cover 11 Turn power on and test compressor system for prope...

Страница 59: ...ompressor Serial Number Locations Barcode Serial Number The first 4 numbers indicate year and month for date coding Data Plate Serial Number Locations Data Plate for AP Unit Data Plate for OPS 100884883 ...

Страница 60: ...AK HA Manufacturing LLC 2055 Pidco Dr P O Box 640 Plymouth IN 46563 1374 Toll Free 800 370 3749 Phone 574 936 2542 Fax 574 936 2298 www hydro action com 01 14 ...

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