ACCELERATOR AND BRAKE PEDAL ASSEMBLIES
Park Brake Pedal
Page 6-4
2005 HUV4420 Gasoline and HUV4420-D Diesel Vehicle Maintenance and Service Manual
6
BRAKE PEDAL ADJUSTMENT
1. Loosen the master cylinder rod and clevis jam nut
(Figure 6-4, Page 6-3)
.
2. Rotate the master cylinder rod to extend or retract the clevis and brake pedal to the desired position.
3. Tighten the jam nut to 14 ft-lb (19.0 N·m).
4. Perform all brake system inspections to ensure that the hydraulic brake system and the park brake sys-
tem are adjusted and operating correctly before the vehicle is returned to service.
See Brake System
Inspection, Section 5, Page 5-1.
PARK BRAKE PEDAL
See General Warning, Section 1, Page 1-1.
PARK BRAKE PEDAL REMOVAL
1. Turn the key switch OFF, and place the Forward/Reverse handle in NEUTRAL. Remove the key, and
chock the rear wheels.
2. Disconnect the battery cables as instructed.
See WARNING “To avoid unintentionally starting...” in
General Warning, Section 1, Page 1-1.
3. Remove the instrument panel.
See Instrument Panel Removal on page 4-2.
4. Remove the dashboard.
See Dashboard Removal on page 4-4.
5. Remove the retaining clip and washer from the brake cable. Remove the brake cable from the pedal
bracket stud.
6. Remove the three hex drive washer-head bolts and locknuts that secure the park brake pedal assembly
to the frame. Remove the park brake.
PARK BRAKE PEDAL INSTALLATION
1. Secure the park brake pedal assembly at three places with hex drive washer-head bolts and locknuts.
Tighten the hardware to 15 ft-lb (20 N·m).
2. Install the cable end on the pedal bracket stud.
3. Install a washer and the brake cable C-clip on the pedal bracket stud.
Figure 6-5 Park Brake Cable End
1
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