HYDRAULIC AND PARK BRAKE SYSTEMS
Park Brake System
2005 HUV4420 Gasoline and HUV4420-D Diesel Vehicle Maintenance and Service Manual
Page 5-25
5
Left Rear Cable Removal
1. Chock the rear wheels, and release the park brake.
2. Remove the cable from the plastic frame clip.
3. Remove the C-clip from the right rear cable sheath adjacent to the caliper.
4. Slide the cable forward to release the sheath ferrule from the caliper bracket.
5. Move the cable up and toward the rear of the vehicle to remove the cable end from the caliper arm
(Figure 5-22, Page 5-25)
6. Squeeze the ferrule tines together on the cable end at the frame bracket, and remove the cable from the
vehicle
(Figure 5-23, Page 5-25)
.
Right Rear Cable Installation
1. Install the caliper end of the cable into the brake caliper arm
(Figure 5-22, Page 5-25)
.
2. Slide the sheath ferrule through the hole in the caliper mounting bracket.
3. Install a C-clip to hold the cable ferrule in place.
4. Route the cable up and across the air filter box, and secure the cable bracket to the top bolt on the filter
mounting bracket
(Figure 5-24, Page 5-26)
.
5. Route the cable end to the outside of the air intake hose.
6. Secure the cable to the frame bracket at the outside hole
(Figure 5-23, Page 5-25)
.
7. Insert the threaded end of the cable through the frame bracket. Use the nuts to adjust the cable end. Both
cables should be equal in length. Tighten the nuts to 40 ft-lb (54 N·m).
8. Secure the cable to the frame with a wire tie.
9. Secure cable end to the equalizer bracket.
Figure 5-22 Park Brake Cable Attachment
Figure 5-23 Park Brake Frame Bracket
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