HYDRAULIC AND PARK BRAKE SYSTEMS
Park Brake System
2005 HUV4420 Gasoline and HUV4420-D Diesel Vehicle Maintenance and Service Manual
Page 5-27
5
Equalizer Installation
1. Secure the equalizer to the ends of the rear park brake cables
(Figure 5-25, Page 5-27)
.
2. Insert the threaded adjustment rod through the equalizer bracket.
3. Secure the conical nut to the cable with the cone oriented toward the equalizer. Tighten the nut until the
cable is drawn snugly through the equalizer bracket.
4. Thread the jam nut onto the threaded portion of the equalizer rod so that it is beyond the spring retaining
hole.
5. Secure the extension spring to the end of the threaded end of the cable and the vehicle frame.
6. Adjust the brake cable equalizer.
See Park Brake Cable Adjustment on page 5-24.
FRONT PARK BRAKE CABLE INSTALLATION
1. Tie a heavy nylon string to the threaded adjustment rod end of the cable. Route the cable under the vehi-
cle body and toward the driver side rear park brake cable.
See Front Park Brake Cable Removal on
page 5-26.
2. Route the cable over each of the two front cable pulleys and under the lower pulley.
3. Insert the threaded adjustment rod through the equalizer bracket
(Figure 5-25, Page 5-27)
.
4. Install the conical nut with the cone oriented toward the equalizer, and then install a jam nut onto the
threaded portion of the cable end. Advance both nuts a few turns.
5. Install the eye end of the cable onto the park brake assembly pin, and install the C-clip and washer.
6. Secure the spring from the end of the adjustment rod to the brake cable frame bracket.
7. Adjust the brake cable equalizer.
See Park Brake Cable Adjustment on page 5-24.
8. Inspect all of the brake systems to ensure that both the hydraulic brake system and the park brake sys-
tem are adjusted and operating correctly before the vehicle is returned to service.
See Brake System
Inspection on page 5-1.
9. Install the dashboard.
See Dashboard Installation, Section 4, Page 4-4.
Figure 5-25 Park Brake Equalizer
Figure 5-26 Park Brake Pedal Assembly
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