Version September 2017
EN
3
HÜRNER WeldControl 2.0 160 User’s Manual
H Ü R N E R S c h w e i s s t e c h n i k G m b H
Nieder-Ohmener Str. 26
35325 Mücke, Germany
Contents
1
Introduction ........................................................................................................ 5
2
Safety Messages .................................................................................................. 5
2.1
The User's Manual............................................................................................... 5
2.2
Explaining Icons .................................................................................................. 5
2.3
Operating the Product Safely............................................................................. 5
2.4
Owner and Operator Obligations ...................................................................... 6
2.5
Intended Use ....................................................................................................... 7
2.6
Warranty .............................................................................................................. 7
2.7
Transport and Storage ........................................................................................ 7
2.8
Identifying the Product ...................................................................................... 7
3
Understanding the Machine .............................................................................. 7
3.1
Included Components ......................................................................................... 8
3.2
Control Panel....................................................................................................... 8
3.3
Connectors........................................................................................................... 8
3.4
Technical Specifications
...................................................................................... 9
3.5
Overview of the Welding Process .................................................................... 10
4
Operation .......................................................................................................... 11
4.1
Configuring the Machine, Entering Welding Parameters
.............................. 11
4.1.1 Setting the Default Configuration of the Machine
........................................ 12
4.1.2 Understanding the “Settings” Sub-menu ....................................................... 12
4.1.3 Selecting the Display Language ....................................................................... 13
4.1.4 Setting the Clock ............................................................................................... 13
4.1.5 Setting the Buzzer Volume............................................................................... 13
4.1.6 Understanding the “Recording” Sub-menu .................................................... 14
4.2
Entering Preformatted and User-defined Traceability Data
.......................... 14
4.2.1 Entering the Welder ID Code ........................................................................... 14
4.2.2 Entering or Changing the Commission Number ............................................. 15
4.2.3 Entering or Changing the Joint Number ......................................................... 15
4.2.4 Entering oder Changing Further Data on Component Traceability .............. 16
4.3
Butt Welding in the WeldControl Mode ......................................................... 16
4.3.1 Facing the Pipe Butts ........................................................................................ 17
4.3.2 Checking Pipe Alignment and Determining Drag Pressure ........................... 17
4.3.3 Possibility to Change Welding Parameters ...................................................... 18
4.3.4 Setting the Joining Pressure and Starting the Bead Build-up Stage ............. 18
4.3.5 Heating Stage.................................................................................................... 18
4.3.6 Change-over Stage............................................................................................ 19
4.3.7 Joining and Cooling Stage ............................................................................... 19
4.3.8 End of Welding ................................................................................................. 20
4.4
Fully Manual Butt-welding Process .................................................................. 20
4.4.1 Bead Build-up Stage ......................................................................................... 21
4.4.2 Heating Stage.................................................................................................... 21
4.4.3 Change-over Stage............................................................................................ 21
4.4.4 Joining and Cooling Stage ............................................................................... 22
4.4.5 End of Welding ................................................................................................. 22
4.5
Aborted Welding Process ................................................................................. 22
4.6
Using ViewWeld to View Welding Reports and Print Tags ............................ 23
5
Downloading the Reports ................................................................................ 23
5.1
Selecting the File Format .................................................................................. 24
5.2
Downloading All Reports ................................................................................. 24
5.3
Downloading by Commission Number, Date or Report Range ...................... 24
5.4
Understanding the Report Download Process ................................................ 24
5.5
Deleting Data from Memory ............................................................................ 25
5.6
Keeping Data in Memory ................................................................................. 25
Содержание WeldControl 2.0 160
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