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RiSeR RePlACeMenT – full-CiRCle RiSeRS

Full-circle riser assemblies can be inserted into the rotor’s body without regard to arc orientation. Insert the riser, 
screen first, into the rotor’s body until it comes to a stop. next, install the upper snap-ring referencing instructions 
below for your rotor model. 

RiSeR RePlACeMenT – g35, g75 & g95 AdjuSTAble PART-CiRCle RiSeRS

adjustable part-circle risers must be inserted such that the arc setting aligns to the area to be irrigated. all Hunter 
adjustable arc rotors have a fixed stop on the right side of the arc and an adjustable stop on the left side of the arc. 
rotate the nozzle housing (turret) back and forth to find the right fixed stop. With the riser positioned to the right 
fixed arc stop, oriented and point the long-range nozzle to the right side of the landscape area to be irrigated. drop 
the riser into position within the rotor’s body.

For convenience of installation, new rotors from the factory are set to approximately 180 degrees and the long-
range nozzle is positioned to the right fix side of the arc. arc adjustments can be made with the riser in hand or, after 
instalation – dry or, while the rotor is in operation.

refer to the section earlier in this manual to learn more about the arc adjusting procedures.

uPPeR SnAP-Ring inSTAllATion TiPS

Hunter golf tts rotors have upper snap-rings with an integrated wiper to help protect the riser and riser seal from 
external contamination. It is important to follow these installation instructions to maximize the effectiveness of this 
design.

First, it is important align snap-rings so that the open end of the snap-ring is not adjacent to (next to) the flange 
compartment. This will become very important the next time the snap-ring is removed. If the flange compartment lid 
has been removed and the open end of the snap-ring is adjacent to (next to) the flange compartment, it will be very 
difficult to remove the snap-ring using the snap-ring tool. For better leverage when removing the snap-ring, always 
align the open end of the snap-ring in a position that is opposite from the body’s flange compartment.

The second tip for upper snap-ring installation is about the rubberized flaps at each end of the snap-ring. To ensure 
that these rubberized flaps lie flat after installation, it is important install the snap-ring correctly. Once installed, the 
flap on the left end of the snap-ring must be under the flap on the right-side end of the snap-ring.

uPPeR SnAP-Ring inSTAllATion – g800 SeRieS

Hold the snap-ring in front of you with the wiper seal facing up and the snap-ring open ends at the top. the snap-ring 
end on the left must be installed first (fig 65). lay the snap-ring on top of the rotor and use the left thumb to force the 
left open end of the snap-ring into the upper snap-ring groove within the body (fig 66). once engaged, the remaining 
portion of the snap-ring can be installed by pressing in a counter-clockwise motion around the snap-ring (fig 67).

FIg 65

FIg 66

FIg 67

   

   

   

   

Fig 65 

Fig 66 

Fig 65 

   

   

   

   

Fig 65 

Fig 66 

Fig 65 

   

   

   

   

Fig 65 

Fig 66 

Fig 65 

24

Содержание G835

Страница 1: ...TTS Golf ROTOR OWNERS MANUAL Installation operation servicing techniques for g835 g870 g875 G880 g990 g995 Rotors...

Страница 2: ......

Страница 3: ...tor Adjustments G80 Risers 22 Stator Adjustments G90 G95 Risers 23 Riser Replacement Full Circle Risers 24 Riser Replacement G35 G75 G95 Adjustable Part Circle Risers 24 Upper Snap ring Installation T...

Страница 4: ...So as ongoing routine maintenance is required the surrounding turf remains playable productive and pleasing to the eye This manual covers all aspects of installation operation and servicing for Hunte...

Страница 5: ...r driven risers G835 G800 body style fitted with a G35 adjustable part circle riser G870 G800 body style fitted with a G70 full circle riser G875 G800 body style fitted with a G75 adjustable part circ...

Страница 6: ...in various NPT and BSP sizes Teflon tape or PVC cement must be used between the connecting NPT or BSP threads Following are the minimum recommended swing joint sizes for TTS rotors However follow your...

Страница 7: ...of the initial connection point future solenoid repair connections can be made within the flange compartment see Solenoid Servicing later in this manual Caution When connecting solenoid leads outside...

Страница 8: ...one of the tools listed above turning the selector approximately turn clockwise from the AUTO position will manually deactivate the rotor In the OFF position fig 2 the rotor will not activate even if...

Страница 9: ...n be converted for use in Normally Open Hydraulic systems by removing the end cap on the 1 8 inch tubing To do so slide the inch tube retainer towards the end of the tube fig 5 Then pull to remove the...

Страница 10: ...he indicator on the snap ring s rubberized wiper seal fig 7 Use the palm of the other hand to drive the tool downward through the rubberized membrane Tool should penetrate about inch into the snap rin...

Страница 11: ...the rubberized logo cap that must be inserted correctly during assembly in order for the arrows on the rubberized logo cap to be positioned over the nozzles below Note which hole the pin fits into on...

Страница 12: ...ift the riser from the rotor s body The lift socket for G870 G875 and G880 models is protected by a rubberized membrane on the rubberized logo cap and can be located by finding the raised line depicti...

Страница 13: ...all arc adjustments must be made with the turret oriented to the right fixed side of the arc as outlined in the section above To increase the arc of coverage insert the tool into the adjustment socke...

Страница 14: ...directly above the nozzle to be replaced Engage the setscrew and turn counter clockwise until the bottom of the setscrew clears the top of the nozzle Note the nozzle s orientation prior to removal to...

Страница 15: ...prior to removal to aid in the nozzle installation process Using needle nose pliers grab the right side of the nozzle on its outer ring and pull outward to remove the nozzle In some cases it may be ne...

Страница 16: ...firmly until the nozzle stops The G80 s short range and mid range nozzles are performance matched to all G80 long range nozzles As a result replacement of these nozzles is normally required only when...

Страница 17: ...the setscrew in front of the nozzle only as far as necessary to prevent nozzle movement Take care not to position the setscrew in front of or against the nozzle s orifice as performance can be negativ...

Страница 18: ...Lower the setscrew in front of the nozzle only as far as necessary to prevent nozzle movement Take care not to position the setscrew in front of or against the nozzle s orifice as performance can be...

Страница 19: ...set aside While still holding the compressed riser seal assembly and retraction spring with one hand use the other hand to grasp the bottom of the riser assembly Slowly release the compression of the...

Страница 20: ...r otherwise damaged the riser can leak water during sprinkler operation The face seal is the second primary component to the G80 s riser seal design The face seal is the white plastic angled ring that...

Страница 21: ...Fig 47 Fig 49 Fig 50 Fig 48 Fig 48 Fig 47 Fig 48 Fig 47 18...

Страница 22: ...embly is the interface for the face seal If this angled interface surface is cut or otherwise damaged the riser can leak water during sprinkler operation The face seal is the second primary component...

Страница 23: ...duced and lead to diminished sprinkler performance To remove the filter screen locate the notched recessed area located on the outside where it meets the bottom of the riser fig 54 55 56 Insert the sn...

Страница 24: ...reen as outlined in the section above Stator Adjustments G35 G70 G75 Risers Turn the riser upside down remove the filter screen and view the stator area Notice the black part with the three sections e...

Страница 25: ...he nozzle size reference numbers To make an adjustment rotate the adjustable stator plate to the right in a clock wise direction fig 61 Notice the small cutout or window on the adjustable stator plate...

Страница 26: ...the plastic next to some of the recessed notches These numbers are the nozzle size reference numbers To make an adjustment first find the raised wall or blade of plastic on the adjustable stator plate...

Страница 27: ...nal contamination It is important to follow these installation instructions to maximize the effectiveness of this design First it is important align snap rings so that the open end of the snap ring is...

Страница 28: ...he riser assembly up until the nozzles can been seen above the upper snap ring assembly fig 68 Slowly release the riser assembly downward until the riser assembly rests on top of the upper snap ring a...

Страница 29: ...mp Tool PN 460302 TTS Valve Flushing Tool PN 609400 Valve Identification It is important to note that there are different types of inlet valves also commonly known as foot valves If the incorrect inle...

Страница 30: ...fig 77 To help prevent removal of the inlet valve with the main line or sub main pressurized a safety interlock feature has been added to the white lower snap ring Before the white lower snap ring an...

Страница 31: ...r s body The black plastic part of the G800 Valve Tool includes physical features that hold or nest the inlet valve to the tool during inlet valve removal and installation In order to engage the inlet...

Страница 32: ...s from the inlet valve Inlet valve removal option 2 Once the white lower snap ring has been removed the inlet valve is released and is ready for removal First notice the raised wall or rib that protru...

Страница 33: ...ze yourself with the individual features of the G900 Valve Tool First notice there are hooks at the end of each metal bar fig 91 These hooks are used to grab hook the inlet valve for removal from the...

Страница 34: ...ool down with the spring compressed turn the tool s handle clockwise until it stops Next release the spring s compression by lifting the handle slightly on the G900 Valve Tool This action hooks and lo...

Страница 35: ...Valve Flushing Tool insert the stainless steel metal pins on the tool into the holes at the bottom of the inlet valve s screen fig 98 While holding the TTS Valve Flushing Tool in the palm of one hand...

Страница 36: ...er warranty Inlet valve installation option 1 G800 Series inlet valves are installed in the body using the G800 Valve Tool Prior to using the tool familiarize yourself with the individual features of...

Страница 37: ...r hand hold the G800 Valve Tool by the handle The tool needs to be held so that the pointer arrow located at of one of the three screws on top of the tool is also oriented to the 12 00 position Next s...

Страница 38: ...body wall fig 108 The tool must engage these rails or the inlet valve s communication port will not align with the communication port in the body cavity below Continue pressing the assembled tool whit...

Страница 39: ...s a slot feature on the valve s outside ring fig 109 During installation this slot feature must engage the vertical rail of plastic located on the rotor body s inside wall The vertical rail is located...

Страница 40: ...r the ends of the white lower snap ring fig 111 The snap ring must be installed with these two raised protruding areas on the snap ring ends facing upward Next squeeze the two raised areas together wi...

Страница 41: ...at the end of each metal bar fig 114 These hooks are used to grab hook the inlet valve during installation The black plastic part of the G900 Valve Tool includes physical features that hold or nest t...

Страница 42: ...on tool To do so hold the inlet valve and snap ring in one hand with the top facing toward you Rotate the inlet valve in your hand so that the communication port located on the side of the inlet valve...

Страница 43: ...e black plastic part on the tool will engage vertical rails inside the body wall The tool must engage these rails or the inlet valve communication port will not align with the communication port in th...

Страница 44: ...ips Screwdriver Flat Blade Screwdriver Hunter Wrench PN 471720 Tubing Clamp Locking Forceps or Tube Retainer to close pilot valve s inlet tubing Side Cutters Dikes or Blade Cutter to cut tubing Access...

Страница 45: ...or is tucked into position within the compartment Selector Cap Removal The Selector Cap turns the Solenoid when the user changes the ON AUTO OFF settings Under normal operating conditions the Selector...

Страница 46: ...take note of the orientation of the fittings and tubing that are attached to the Pilot Valve This will help with final assembly later To remove the Solenoid and Pilot Valve from the flange compartment...

Страница 47: ...or and up into the flange compartment then is directly connected to the bottom fitting on the Pilot Valve fig 132 Caution care needs to be taken and an appropriate tool used so as to not damage the tu...

Страница 48: ...servicing the Plunger assembly The Plunger assembly is retained within the Solenoid with a secure snap fit feature To remove the Plunger assembly first notice there is a Black Knurled Ring just below...

Страница 49: ...MPORTANT the TTS rotor s top service capabilities required that there is sufficient slack of the Solenoid s wiring leads within the flange compartment To estimate required wiring slack bring Solenoid...

Страница 50: ...alve will prevent the rotor s Inlet Valve from opening fully Notice the two tubes attached to the Pilot Valve s fittings fig 136 The lower fitting is the inlet and the upper fitting is the outlet The...

Страница 51: ...n the Solenoid and Pilot Valve then press together Prior to turning Solenoid clockwise you must first turn the Solenoid counter clockwise 1 8th of a turn This action ensures that the correct first thr...

Страница 52: ...To install the Solenoid and Pilot Valve first position yourself to the side of the rotor such that the rotors flange compartment is at the 6 00 position closest to you Next lower the Solenoid and Pil...

Страница 53: ...The flat side of the Solenoid should be facing away from the rotor s riser assembly pointing towards the outside of the flange compartment fig 142 Starting from where the Solenoid s lead wires come o...

Страница 54: ...he same application rate also known as the precipitation rate Pressure regulation also prevents too much pressure from reaching the nozzles Rotors that are closer to the pump station or rotors that ar...

Страница 55: ...ing adjustments in the field For more precise pressure regulation adjustment in the field use a pitot gauge at the nozzle to the check pressure To raise the pressure setting on the variable setting re...

Страница 56: ...ch tube s end with fingers in order to make the opening as round as possible Place the end of the tube to the Pressure Regulator s center connection point then press and wiggle into position Make sure...

Страница 57: ...54...

Страница 58: ...e Offices Australia 8 The Parade West Kent Town South Australia 5067 Tel 61 8 8363 3599 Fax 61 8 8363 3687 Europe Avda Diagonal 523 5 2 Edificio Atalaya 08029 Barcelona Spain Tel 34 9 34 94 88 81 Fax...

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