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H

ONE STEP MOUNTING AND LAMINATING

This process allows you to decal and mount in one step
by using a mounting board with heat activated adhesive
on one side

Preparation

n

 

Set the top heaters roll temperature to 110ºC (230

°

F).

The bottom main roll off.

n

 

Load the heat activated laminate on the top unwind
shaft.

Webbing

n

 

Step one - Set the nip in correspondence with the
heat activated foam board you are using

n

 

Step two - Lay the heat activated laminate across the
face of the top main roller.

n

 

Step three - Use a piece of leader board to hold the
laminate under the top roller. When using this process
a leader board or your product must be in the nip.
This will prevent adhesive from coating the bottom
main roll.

n

 

Step four – Run a sample piece of foam board without
an image.  Check for adhesion, wrinkles, and
bubbles. Adjust your heat and brake tension
accordingly.

n

 

Step five – A leader board should be in the nip. Place
an image on your mounting board, and press it
against the leader board. If you are mounting more
than one image, send them through consecutively.

Note

: For thick laminates and images, run at a slower

speed.  This will allow substrate adhesives to activate
properly.

Heat activated substrate
Film Path
Media

Содержание IMAGE 410

Страница 1: ...ilm 13 Unwind Brakes 14 Roller Nip Settings 14 Encapsulation 15 Decaling 16 Mounting 17 One Step Mounting and Laminating 18 Face Mounting 19 Pre Coating a Substrate 20 Applying Overlaminate 21 Cleanin...

Страница 2: ...purchaser is the person who first purchased the laminator If the laminator does not remain in the possession of the original consumer purchaser the warranty will be invalid For more information regar...

Страница 3: ...tand exactly why it is of the highest quality in design and manufacture available USING THIS MANUAL Special Markings Warning Please pay attention to all passages marked this way This information is vi...

Страница 4: ...vents foreign objects from passing between the rollers n Power Disconnect Switch is located on the left side leg When turned to the off position will shut off the laminator SAFETY AND WARRANTY INSTRUC...

Страница 5: ...or in an area of high humidity requires installation of a GFI breaker SAFETY SYMBOLS WARNINGS These warning symbols are located on the machine Use extreme caution in areas identified by these symbols...

Страница 6: ...city Core inner Diameter I D 3 7 6cm Maximum Material Outside Diameter O D 8 20 32cm Dimensions Width 62 1 575mm Depth 30 762 mm Height 46 6 1 184mm Net Weight 610 lbs 277 Kg Shipping Weight 860 lbs 3...

Страница 7: ...ure moves Your laminator is equipped with castors that allow ease in movement Fix your laminator in an area with adequate space You will need room to feed receive and trim images Once your laminator i...

Страница 8: ...per minute 3 Motor Speed Buttons increase or decrease the speed of the motor 4 Motor Speed readout indicates speed in feet per minute or meters per minute n Motor Indicator Light is lit when motor is...

Страница 9: ...n Push and release to load shown program See item 13 Function B n To program a new preset First choose the program you want to set 1 9 Set the heat and motor speeds to how you want the program to reca...

Страница 10: ...il it has been adjusted and checked by an authorized service technician Check the Heater Controls n Push the top heater power button once The Top Heater Indicator light should be lit Push the top heat...

Страница 11: ...oll Temperature 90 C 195 F Bottom Roll Temperature 100 C 210 F Speed 3fpm 1mpm Program 3 Rigid Indoor Displays Decaling Refer to page 16 for webbing diagram Rigid Indoor Displays are made by first cre...

Страница 12: ...tom roller Top Roll Temperature 95 C 200 F Bottom Roll Temperature Ambient to 45 C 110 F Speed 3fpm 1mpm Program 6 OnePass Display Refer to page 17 for mounting diagram OnePass Displays are created by...

Страница 13: ...ial from the top roller to reach the bottom roll of film Pull the film straight then move the bottom roll of film until the edges line up See figure B Warning If you choose to use a leader board to pu...

Страница 14: ...reate a gap equal to the thickness of the board being used This will allow your material to receive the correct amount of pressure and prevent damage to the rollers How to set the Nip n Step one Deter...

Страница 15: ...gether n Step three While the motor is off use a piece of leader board to push the films through the nip Lower the rollers Press the footswitch and the rollers will grab the film and pull it through n...

Страница 16: ...he top unwind Lay the film down evenly over the rollers If you are using film with a release liner pull the film down from the top unwind Separate the film from the release liner and lay the film even...

Страница 17: ...act n Step three Once positioned correctly press the exposed adhesive firmly from the center out This edge will be fed into the rollers first n Step four Push the bonded edge of the substrate into the...

Страница 18: ...Use a piece of leader board to hold the laminate under the top roller When using this process a leader board or your product must be in the nip This will prevent adhesive from coating the bottom main...

Страница 19: ...e top roller n Step three Attach the top release liner to the top wind up station n Step four Press the footswitch and push the adhesive into the nip using the leader board Release the footswitch when...

Страница 20: ...kness of the board to be coated and select the corresponding nip setting n Step two Pull the adhesive from the top unwind and lay it evenly over the top roller n Step three Press the footswitch and pu...

Страница 21: ...iner and lay the film over the top roller n Connect the release liner to the windup tube with a piece of tape Attaching the release liner to a cardboard core over the windup tube will allow for easier...

Страница 22: ...ng Electrical shock hazard inside TROUBLESHOOTING Warning The temperature readings will be affected by high amplitude radio waves above 80MHz If fluctuation occurs please contact your distributor or t...

Страница 23: ...aving Problem The film is cloudy or mottled n Increase the roller temperature or decrease the motor speed Problem Machine shuts down and display screen is blinking n See page 24 Error codes for defini...

Страница 24: ...er 10 seconds turn the power on to restore the system Warning Authorized service technicians must disconnect the power by using the power disconnect before servicing Speed Display Top Temp Display Pro...

Страница 25: ...25 3 H 410 ELECTRICAL DIAGRAM...

Страница 26: ...26 3 H 410 ELECTRICAL DIAGRAM...

Страница 27: ...ermocouple Kit 4011 Top Main Roll 691475 Bottom Main Roll 691474 Top Pull Roll 691472 Bottom Pull Roll 691473 Drive Motor 107400 Chill Shoe 729470 Motor Control 154620 ACCESSORIES The following access...

Страница 28: ...mage that has been laminates on top and has an adhesive backing Leader Board A piece of stiff card or foam board used to lead film into the nip of the main rollers In addition this is used when pre co...

Страница 29: ...auga Ontario L5S 1P2 Canada Phone 1 905 564 7717 0800 663 4868 Fax 1 905 564 7079 Hunt Graphics Europe Unit 6 Scimitar Park Courtaulds Road Basildon Essex England SS13 1ND Phone 00 44 1268 530331 Fax...

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