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Introduction

Chapter 1

OPERATION MANUAL

V2.4.0en/22.07.20//17.12

Unistat® T300 Series

Application

Consequences of inadequate energy dissipation from the application: The energy created (exother-

mic) in the application can no longer be fully dissipated.

Temperature control unit

The temperature control unit switches off when the upper range is reached (maximum permissible

ambient temperature).

Temperature control units with coolant circuit: An electronically-controlled expansion valve is used

in the temperature control unit to optimize the power adjustment. The expansion valve always

provisions the maximum possible cooling capacity within the permissible ambient temperature

range.

Содержание Pilot ONE Unistat T3*0

Страница 1: ...Unistat T300 Series...

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Страница 3: ...OPERATION MANUAL Unistat T300 Series...

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Страница 5: ...s Pilot ONE This operation manual is a translation of the original operation manual VALID FOR TABLE TOP MODELS Unistat T305 Unistat T32x FREE STANDING MODELS Unistat T33x Unistat T34x Unistat T35x Abb...

Страница 6: ...OPERATION MANUAL Unistat T300 Series V2 4 0en 22 07 20 17 12 6 Unistat Control ONE and Pilot ONE Description of the LEDs in the flow dia gram Components illustrat ed in the LED flow diagram...

Страница 7: ...OPERATION MANUAL V2 4 0en 22 07 20 17 12 Unistat T300 Series 7 Layout of the Home screen...

Страница 8: ...ation 20 2 Commissioning 22 2 1 In plant transport 22 2 1 1 Lifting and transporting the temperature control unit 22 2 1 1 1 Temperature control unit with lifting eyes 22 2 1 1 2 Temperature control u...

Страница 9: ...Other functions 38 3 2 Information on the thermal fluids 39 3 3 To be noted when planning the test 40 3 4 Pilot ONE controller 41 3 4 1 Functional overview of Pilot ONE 41 3 5 Unistat LED diagram 43 3...

Страница 10: ...2 Sub category Control Dynamics 59 4 2 8 3 Sub category Fluid Properties 60 4 2 8 4 Sub category Display parameters 61 4 2 9 Sub category Configuration manual 62 4 2 9 1 Sub category Change parameter...

Страница 11: ...Control Signal standby 84 6 3 5 Jack RS232 RS485 serial 84 6 4 Firmware update 84 7 Service maintenance 85 7 1 Messages from the temperature control unit 85 7 2 Replacing the Pilot ONE or Unistat Cont...

Страница 12: ...e cooling water 96 8 3 1 Draining process 96 8 4 Transportation lock 96 8 5 Packing 96 8 6 Shipping 96 8 7 Disposal 97 8 8 Contact data 98 8 8 1 Telephone number Customer Support 98 8 8 2 Telephone nu...

Страница 13: ...e specified intended operation The models listed on page 5 are referred to in this operation manual as temperature control units and Peter Huber K ltemaschinenbau AG as Huber company or Huber Liabilit...

Страница 14: ...the operation manual Denotes an immediate hazardous situation that will result in death or serious injuries Denotes a general hazardous situation that may result in death or serious injuries Denotes...

Страница 15: ...ing the temperature control unit Check that the operators have read and understood the operation manual Define precise responsibilities of the operators Personal protective equipment must be provided...

Страница 16: ...ting the temperature control unit in conjunction with an Ex px cabinet the information in the annex Section ATEX operation must be observed and followed This annex is only provided for temperature con...

Страница 17: ...agents used are properly disposed of Aids such as towels cleaning cloths Tools used to take up spilled thermal fluid must be disposed of in the same fashion as the thermal fluid itself Tools used for...

Страница 18: ...thermal fluid An appropriate message is output via the Touchscreen 88 There is no longer a need for mechanical tools to set the trigger values of the overtemperature protection It is replaced by a so...

Страница 19: ...unit from the power supply Then turn the Mains isolator 37 to the 0 position Power supply via hard wiring Disconnect the power supply by means of the building s circuit breaker Then turn the Mains is...

Страница 20: ...ween temperature control unit to wall bath wall room air cooling water too warm cooling water differ ential pressure too low suction strainer contamination The admitted energy can no longer be fully d...

Страница 21: ...dissipated Temperature control unit The temperature control unit switches off when the upper range is reached maximum permissible ambient temperature Temperature control units with coolant circuit An...

Страница 22: ...t Remove the packing material e g the palette only at the place of installation Protect the temperature control unit from transport damage Do not transport the temperature control unit alone and witho...

Страница 23: ...eveling feet 2 1 2 Mounting removing leveling feet Only valid if the leveling feet have been removed for shipping The temperature control unit is not secured against slipping and or lowering DEATH OR...

Страница 24: ...l unit The industrial truck must have a lifting force equal to or greater than the weight of the tempera ture control unit See the data sheet from page 99 in section Annex for the weight of the temper...

Страница 25: ...st both check nuts hand tight You can distinguish between the two positions by feeling whether the Flat washer D is re leased transport position or tight operating position 2 2 2 Transportation lock T...

Страница 26: ...contact the Customer Support The telephone number can be found on page 98 section Contact data PROCEDURE Check for damage to the packaging Damage can indicate property damage to the temperature contro...

Страница 27: ...issipation of waste heat supply of fresh air for the temperature control unit and work area Ensure adequate floor clearance for air cooled temperature control units Do not operate this temperature con...

Страница 28: ...uctionalprotectivemeasures professionalcableselection UVresistance steelpipeprotection etc Attention Theresponsiblebodyisresponsibleforcompliancewithnational internationaldirectivesandlaws Thisalso in...

Страница 29: ...safety goggles safety footwear Uncontrolled formation of ice at the connections and hoses of the thermal fluid circuit SLIP AND TRIP HAZARD If the temperature is controlled in the minus range ice for...

Страница 30: ...olate and protect temperature control hoses against contact mechanical load Cooling water Reinforced hoses must be used to satisfy tougher safety requirements Shut off the cooling water supply to the...

Страница 31: ...r return 13 Connect the Cooling water inlet 13 to the water supply A seal must be used Leaking cooling water connections DAMAGE BY ROOM FLOODING Slowly open the building side shut off valves of the co...

Страница 32: ...ensation inside the electrical cabinet A short circuit occurs in the electrical cabinet if the temperature control unit is then turned on again Applicable for models designed for winter operation and...

Страница 33: ...ntry Internal expansion vessel shut off 124 In the condition as supplied to the customer the temperature control unit is prepared for use with an externally closed application Provide for safe operati...

Страница 34: ...unit Open all valves in case of standard devices the Venting valve expansion vessel 21 by turning them anti clockwise turn 90 left as far as it will go 2 10 3 2 Shut off valves 2 10 3 2 1 Closing the...

Страница 35: ...and discharge lines Install a bypass upstream of the valves quick release couplings for the application Matching accessories e g bypasses to reduce pressure can be found in the Huber catalog To enabl...

Страница 36: ...protective earth PE MORTAL DANGER FROM ELECTRIC SHOCK Always connect the temperature control unit to safety sockets PE Damaged power cable power cable connection MORTAL DANGER FROM ELECTRIC SHOCK Do...

Страница 37: ...fect the heating power 16 A 100 heating power with switched off compressor 13 A 100 heating power with switched off compressor 10 A 100 heating power with switched off compressor There is no effect on...

Страница 38: ...and some free standing models enables the speed or the pressure of the thermal fluid to be controlled and hence optimally matched to the specified application On free standing models with higher pump...

Страница 39: ...uit must be rinsed when changing from one type of thermal fluid to an other No residues of the previous type of thermal fluid may remain in the thermal fluid circuit Inert gas blanket over the Expansi...

Страница 40: ...rd to fire point boiling point and viscosi ty In addition the thermofluid must be compatible with all the materials in your system Avoid bending the temperature control and cooling water hoses if requ...

Страница 41: ...n 0 01 C and volume flows only in 0 1 l min O E grade DV E grade All interface commands are enabled Temperatures in 0 001 C volume flows in 0 001 l min possible cf E grade Explore Note Only the interf...

Страница 42: ...and K X X X Display mode screen can be switched by swiping X X X Favorites menu X X X User menu Administrator Level X 2 Setpoint X Connections Digital interface RS232 X X X USB interfaces Host und Dev...

Страница 43: ...and LED 9 illuminate Only in connection with the operating state Circulation active Only for temperature control units with HT cooling Heating active LED 7 illuminates Only in connection with the ope...

Страница 44: ...en configuring the event function you will be prompted for the number of the program to be started The program will be started automatically when the pro grammed event time is reached If the temperatu...

Страница 45: ...tate of the temperature control unit e g circulation active chiller active heating active internal process control mode active Active states are dis played by illuminated LEDs 3 8 4 The LED Indicator...

Страница 46: ...gs allow you for example to enter settings or start creat ed temperature control programs Within a dialog selection must always be confirmed with the OK touch button When cancelling a dialog with the...

Страница 47: ...l to copy the settings between temperature control units You cannot transfer data between different models You can also transfer the set value of the overtemperature protection to another temperature...

Страница 48: ...afety thermal fluid used cut out value etc again X Value is reset Value is not reset A All together B Device parameters without OT C Device Parameter D Program Control ler E Menu F Com G te Descriptio...

Страница 49: ...your choice Read the message displayed Tapping on Yes restores the factory settings tapping on No cancels the procedure The message Restart system appears on the Touchscreen 88 Switch the temperature...

Страница 50: ...ue using the numeric keypad that appears Confirm your entry by tapping on OK Read the message and confirm by tapping on OK Read the safety warning and confirm by tapping on OK Tap on the temperature f...

Страница 51: ...uired only for a initial startup b reseting the temperature control unit to the factory settings see page 48 section Restore factory settings After switching on the temperature control unit tap on the...

Страница 52: ...sure the safety of your system It is set immediately after you have filled the system with thermal fluid Our temperature control units not only offer the possibility to specify the cut out value of th...

Страница 53: ...Safety You have two options Stop in accordance with DIN EN 61010 Once the overtemperature protection cut out value is reached the temperature control unit heat ing cooling circuit and circulation pum...

Страница 54: ...nside the reactor process temperature are dictated by the flow tem perature A differential temperature Delta T occurs between the flow temperature and the tem perature inside the reactor The greater t...

Страница 55: ...2 1 Select temperature control Internal or process PROCEDURE Go to the Categories Menu Tap on the category Temperature Control Tap on the category Process Internal Choose between the entries Internal...

Страница 56: ...uld not be unnecessarily long Make sure that the process sensor is properly attached at the measurement point and that there is good thermal coupling The sensor itself must have good insulation from t...

Страница 57: ...ure control unit In Expert mode Configuration auto is deactivated and only Configuration manual is possible This is how to change mode PROCEDURE Go to the Categories Menu Tap on the category Temperatu...

Страница 58: ...some circumstances Before starting the automatic controller parameterization verify the correct setting of the mini mum and maximum setpoint A limitation to the actually used operating temperatureran...

Страница 59: ...the filling volume using the number keypad that appears Confirm your entry by tapping on OK Tap twice on the Arrow touchbutton to return to the category Temperature Control Tap on the category Process...

Страница 60: ...g on OK 4 2 8 3 Sub category Fluid Properties 4 2 8 3 1 Sub category Select Fluid Under this entry you can select the thermal fluid used from a list PROCEDURE Go to the Categories Menu Tap on the cate...

Страница 61: ...ontrol Tap on the category TAC Manual Tap on the sub category Configuration auto Tap on the sub category Fluid Properties Tap on the sub category VPC Bypass Choose between the dialog entries Bypass us...

Страница 62: ...uently parameter sets must be entered under all three items Internal Jacket and Process when using the process temperature as a target value 4 2 9 1 1 Sub category Internal Enter the new values for KP...

Страница 63: ...play parameters Tap on OK after you have read checked the parameters 4 2 9 3 Sub category Control structure With this function you have two different control structures available Huber PID controller...

Страница 64: ...nt limit PROCEDURE Go to the Categories Menu Tap on the category Protection Options Tap on the category Setpoint Limits Tap on the sub category Minimum Setpoint Enter the new value using the numeric k...

Страница 65: ...inforced hoses and screw connections Use suitable measures e g fixed pipes fastening the hoses to ensure that a water hammer in the return line does not pose a risk Very hot water 95 C T 60 C can stil...

Страница 66: ...ata sheet from page 99 in Section Annex Observe the permissible water pressure see data sheet from page 99 in Section Annex Only use suitable and temperature stable hoses e g reinforced hoses and scre...

Страница 67: ...tomatic venting PHYSICAL DAMAGE TO THE TEMPERATURE CONTROL UNIT An elevated tolerance time for the pressure drop can damage the pump if the thermal fluid level in the system is also too low Constantly...

Страница 68: ...nterval in dicated in the Status line Field 10 runs backwards If with externally closed applications reactors the fluid level in the fill level display remains the same when the pump is running and wh...

Страница 69: ...efly create temperatures 70 C in the Expansion vessel 18 This is caused by aging and the nature and quantity of the low boiling thermal fluid contained in the temperature control circuit Under the cat...

Страница 70: ...tely and the pump continues to run for approx 30 seconds Wait until the pump stops Connect a suitable drain hose must be compatible with the thermal fluid to the Expansion vessel drain 9 if fitted or...

Страница 71: ...ise turn 90 right as far as it will go Close the Expansion vessel drain valve 5 by turning it clockwise turn 90 right as far as it will go Remove the drain hose from the Drain 8 Remove the drain hose...

Страница 72: ...perature Control Tap on the category Start Stop Tap on the dialog entry Start venting Confirm your choice by tapping on OK Confirm the preset time interval by tapping on OK Alternatively use the numer...

Страница 73: ...ction will be displayed graphically and the setpoint will be changed immediately If tapping on OK is not correct it will be displayed graphically for 2 seconds The display will re turn to the Home scr...

Страница 74: ...to the Drain 10 if present The remaining thermal fluid will flow from the temperature control unit into the container as soon as you have opened the knurled screw Drain the external application The de...

Страница 75: ...apping on OK is not correct this is displayed graphically for 2 seconds After this the dis play will return to the Home screen again Try to start the temperature control unit again 5 1 1 2 Ending the...

Страница 76: ...id up to room temperature using the temperature control unit Do not close the shut off valves in the thermal fluid circuit You can either end the temperature control automatically using the parameters...

Страница 77: ...terface Fast Ethernet can be connect ed to any existing Ethernet network Because this interface can also be connected to very large networks the IT Best Practices firewall must be observed Usage Also...

Страница 78: ...ft and away from you 6 2 1 2 Jack ECS External Control Signal standby Enable signal ECS external control signal for starting stopping the temperature control process Activation via a potential free co...

Страница 79: ...his purpose a level sensor must be connected and placed in the sight glass 23 or in the external application Fill level warning When switching from closed to open contact a warning is generated if the...

Страница 80: ...e Unistat pump For this purpose the operating mode of the Unipump is applied via a make contact to the LEVEL socket A fault is generated if asynchro nous This mode is useful if a Unipump is to be moni...

Страница 81: ...3 Connection jack for Pt100 process controller sensor A temperature sensor located in the connected application Pt100 4 wire technology Lemosa con nector is connected to the Pt100 connection jack The...

Страница 82: ...nected proceed as follows PROCEDURE Switch off the temperature control unit Plug the Com G te 46 into the slot provided Switch on the temperature control unit Unistat Control ONE detects the new compo...

Страница 83: ...nformation on the interface can be found on page 79 in Section Connector POKO floating con tact alarm 6 3 3 Jack AIF Reg E Prog The analog interface has a programmable input channel and 3 output chann...

Страница 84: ...te control of the controller electronics Alternatively a connection to a RS485 bus is possible Before plugging in the cable check the settings in the Interfaces category and adjust if necessary The in...

Страница 85: ...FIRE Stop an ongoing temperature control process Turn off the temperature control unit Also disconnect the temperature control unit from the power supply In case of fault you can replace the Pilot ON...

Страница 86: ...cess Turn off the temperature control unit Also disconnect the temperature control unit from the power supply Performing maintenance work not described in these operation manual MATERIAL DAMAGE ON THE...

Страница 87: ...A W Overtemperature protection OT functional check Every month or after changing the thermal fluid Please see on page 54 the section Testing overtemperature protec tion for functionality Operating com...

Страница 88: ...When disposing of them observe page 17 section Proper disposal of resources and consumables Reconnect the temperature control unit to the building s cooling water supply Proceed as de scribed on page...

Страница 89: ...electing cleaning appliances Make sure the liquefier fins are not damaged or deformed as this will impair the air flow Re mount the ventilation grille after cleaning work Connect the temperature contr...

Страница 90: ...h mechanical seal Non compliance with the safety data sheet for the thermal fluid to be used INJURIES Risk of injury to the eyes skin respiratory tract The safety data sheet for the thermal fluid to b...

Страница 91: ...oint The reduced boiling point may cause overflow of very hot thermal fluids at the Expansion vessel 18 during temperature control of high temperatures It may cause serious burns of the limbs Hygrosco...

Страница 92: ...ts of the temperature control unit must be dried out Need to avoid boiling retardation during future uses e g use of a silicone oil at temperatures above about 100 C PROCEDURE Drain the temperature co...

Страница 93: ...ntainer Discard the collecting container and its content properly Follow the instructions for the disposal of thermal fluid on page 17 in Section Proper disposal of resources and consumables Re connec...

Страница 94: ...edifnecessary seepage86 section Functioncheckandvisualinspection Thetightnessofthemechanicalsealmustbevisuallychecked Incaseofaleakage morethermalfluidexitsatthebottomofthetemperaturecontrolunit Follo...

Страница 95: ...to using it and its content must be respected Observe the local regulations work instructions Wear your personal protective equipment e g temperature resistant safety gloves safety goggles safety foot...

Страница 96: ...water will begin to drain out Allow all the cooling water to drain out to prevent the risk of freezing during transport and storage PROCEDURE Tempering without Cooling water drain 15 Close the buildin...

Страница 97: ...control units with transportation lock strictly observe on page 24 the section Transportation lock 8 7 Disposal Improper disposal ENVIRONMENTAL DAMAGE Spilled leaked thermofluid must be discarded imme...

Страница 98: ...8 8 1 Telephone number Customer Support If your country is not mentioned in the list below The responsible service partner can be found on our homepage www huber online com under the heading Contact H...

Страница 99: ...Annex Chapter 9 OPERATION MANUAL V2 4 0en 22 07 20 17 12 Unistat T300 Series 99 9 Annex...

Страница 100: ...u es Kullan m talimat Betriebsanleitung Operation manual Manual de instrucciones Manueld utilisation Manualeded uso Manual de instru es Kullan m talimat Inspired by temperature Inspired by temperature...

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