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Chengdu Huayuan Electric Equipment Co.,Ltd

LGK-40/63/100IGBT OPERATOR’S MANUAL

6

Summary:

1.

Model description

L

G

K

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IGBT

IGBT Inverter

Rated Cutting Current

Air Plasma

Cutting

Plasma Cutting

2.

Characteristics

LGK-IGBT inverter air plasma cutting machine is the latest development cutter in our company. It has good characteristics

as following:

1)

This cutting machine adopts IGBT inverter technology which has high reliability and efficiency. It is light weight.

2)

Stepless adjustable cutting current, suitable for cutting various thickness workpiece. To ensure cutting quality and save

energy, low current is applied to cut thin plate, and high current is applied to cut thick plate.

3)

External and dynamic characteristics cutter are significantly better than leakage-reactance typed cutter. High success rate in

striking arc. Stable cutting current. Good arc stiffness. Clean and smooth incision. Excellent technology performance.

4)

The cutting current is very stable and it will not be influenced by grid voltage fluctuation.

5)

There is over-voltage protection function.

6)

Fast cutting speed, high production efficiency, and the speed is 2-5 times higher than flame cutting speed.

7)

Compressed air as cutting gas is low cost.

3.

Usage

It is suitable for cutting kinds of metal materials like low carbon steel, alloy steel and non-ferrous metal and is

widely applied in the manufacturing of boiler pressure container, chemical container, industrial power station

construction, metallurgy, aerospace industry, automobiles, building and other metal-cutting fields.

Safety and Attention

Please follow the notes for the safety of you and others.

It is forbidden to unfreeze the pipe line by cutting power or other usages except for cutting.

The cutter casing should ground reliably. Please make sure the grounding bolts of power ground reliably in case of electric shock.

Cutter is the equipment with high voltage. Please wear insulated protective shield when cutting.

When exchanging torch and wearing parts, please turn off the supply power first.

Protective shield should be worn.

In order to avoid any hurt to eyes from ultraviolet radiation and strong light and to skin from spatter, please wear protective shield

according to related rules and regulations of labor protection.

It is forbidden to inhale harmful gases.

The fumes and gases produced during cutting is hazardous to health. Please wear protective shields and install aerator according

to related rules and regulations of labor protection.

Cutting cannot proceed in closed container.

The workpiece just after being cut is at high temperature. Please prevent from scald.

Protective gas cylinder and air compressor must be placed in a fixed position and

prevented from collision.

Cutter and cutting place should be far away from flammable materials.

Prevent foreign bodies from entering inside the machine. And protect the cable from sharp materials.

Protect the machine from fall or collision.

Содержание LGK-63/100MA

Страница 1: ...LGK 63 100MA IGBT INVETER AIR PLASMA CUTTING MACHINE OPERATOR S MANUAL PLEASE READ IT CAREFULLY BEFORE OPERATION info westweld com...

Страница 2: ...eld rank of this series of cutter is IP21S so working in rain is not suitable 4 The cutter has external static characteristic with rated duty cycle 60 which means the machine can work 6 minutes and re...

Страница 3: ...lectrode holder the grounding clamp the welding cable and the welding head are not affected by damp mildewed or spoilt and be replaced momentarily Never dip the electrode in water for cooling Never to...

Страница 4: ...les of other welding machines and appliances The welding current is strong enough to damage them while having short circuit with them 5 Cylinder Damage of it might cause explosion Make sure that the g...

Страница 5: ...tirely your body with the cable c Do not place yourself between the welding cable and the ground work piece cable if the welding cable is by your left side then the ground cable should be by your left...

Страница 6: ...TS Summary 6 Safety and Attention 6 Work Environment Requirements 7 Technical Parameters 7 Working Principles 8 Panel and Functions 9 Installation and Operation 10 Maintenance 13 Cutting Technology In...

Страница 7: ...anufacturing of boiler pressure container chemical container industrial power station construction metallurgy aerospace industry automobiles building and other metal cutting fields Safety and Attentio...

Страница 8: ...ign bodies entering into the cutting power Cutting power should be 30cm away from the wall or other sealed in objects The distance between two sets should be above 30cm The operation height should be...

Страница 9: ...The real time cutting current which is obtained through current sensor connected to output terminal in series is used as negative feedback control signal After comparing with current adjusting signal...

Страница 10: ...n control board LGK4063IGBT AP1 LGK 40 63IGBT LGK60T AP1 LGK 100IGBT 10 AP3 HF board LGK7 63AP3 11 AP5 Filter board LGK63IGBT AP5 12 Air filter regulator GFR 200 08 Diagram Common component list Panel...

Страница 11: ...minal It is gas pipe connector to connect water cooled torch when the water cooled torch is used and it is connector to connect torch air cooled cable when air cooled torch is used 9 Power source swit...

Страница 12: ...oint Plasma gas conditions Connect the gas pipe with the gas inlet of air filter on the back panel and hoop it tightly The usage of air filter regulator is as follows When it is to adjust pressure lif...

Страница 13: ...cutting please loosen the torch switch cutting arc extinguishes and gas supply will stop in 5 8S automatically Notes Operation strictly accordant with the following steps Notice Electric shock may hur...

Страница 14: ...y Maintenance The cutter cannot be operated and placed in strong sunshine The cutter cannot be operated and placed in moist environment The vent hole should not be covered when the cutter is operated...

Страница 15: ...g speed is too slow but the incision bottom is so over heated that it melts the liquid metal flows to bottom metal and combines into one which makes the difficulty to blow away molten metal by air cur...

Страница 16: ...are not ON 1 Three phase power misses phase 2 Supply power is damaged 3 Power control fuse 1 5A is broken 1 Check three phase power source 2 Change power switch 3 Change power control fuse 2 Supply a...

Страница 17: ...du Huayuan Electric Equipment Co Ltd LGK 40 63 100IGBT OPERATOR S MANUAL 16 Accessories 1 Cutting power source 1set 2 Cutting torch 1pc 3 Ground cable 1pc 4 Product certificate 1pc 5 Instruction manua...

Страница 18: ......

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