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Chengdu Huayuan Electric Equipment Co.,Ltd

LGK-40/63/100IGBT OPERATOR’S MANUAL

2

Cautions

Arc and arc rays can hurt.

All performing welding workers ought to have health qualification from the authority
organization to prevent you and others from arc radiation and burn. It should be
prevented for children to enter into dangerous area as well.
Be careful reading the following important items and the welder safety byelaw from the
authority organization. Be sure that qualified professionals perform all installation,
maintenances and repair procedures.

1.Electric shock

The welding circuits are not insulated when welding. If you touch the two output

electrodes of the machine with your bare skin at the same time, it will lead to electric shock,
sometimes even fatal dangers. Users need to follow the items below to avoid electric shocks:

If possible, lay some insulating materials, which are dry and large enough, in your working field. Otherwise, use

the automatic or semiautomatic welding machine, DC welding machine as possible as you can.

Components in the automatic and semiautomatic welding machine such as the welding wire reel, feed wheel,

contact tip and welding head are all electric components. .

Always be sure the machine has been connected perfectly to the work piece with the work cables and should be

as close as possible to the working area.

The work piece should be grounded perfectly.

Make sure that the insulating material of the electrode holder, the grounding clamp, the welding cable and the

welding head are not affected by damp, mildewed or spoilt, and be replaced momentarily.

Never dip the electrode in water for cooling.

Never touch electric components of two welding machines at the same time, because this voltage is supposed to

be two times of welding voltage while the grounding mode is not clear.

While working high above the ground or other places having the risk of falling, please be sure to wear safety

belt to avoid losing balance caused by electric shock.

2 Arc

Use an arc welding mask to protect your eyes and skin from sparks and the rays of the arc,

pay special attention to the filter glass, which must be conformable to the national standard.

Use clothing made from durable flame-resistant material or sailcloth to protect your skin from hurting by the arc

rays.

Remind other nearby personnel before working lest arc rays hurt them by accident.

3 Fumes and Gases

Welding may produce fumes and gases hazardous to health. Avoid breathing

these fumes and gases. While working in limited room, use enough ventilation and/or exhaust to
keep fumes and gases away from the breathing zone, or use the respirator. Do not weld at the same

time when using of degreasing, cleaning or spraying operations. The heat and rays of the arc can react with these
gases to form phosgene, a highly toxic gas,

Some protective gases used in welding might displace the oxygen in the air, and can lead to hurt or even death.

Read and understand the manufacturer’s instructions for this equipment, and validate the health certification of

consumptive materials, make sure they are innocuous.

Содержание LGK-63/100MA

Страница 1: ...LGK 63 100MA IGBT INVETER AIR PLASMA CUTTING MACHINE OPERATOR S MANUAL PLEASE READ IT CAREFULLY BEFORE OPERATION info westweld com...

Страница 2: ...eld rank of this series of cutter is IP21S so working in rain is not suitable 4 The cutter has external static characteristic with rated duty cycle 60 which means the machine can work 6 minutes and re...

Страница 3: ...lectrode holder the grounding clamp the welding cable and the welding head are not affected by damp mildewed or spoilt and be replaced momentarily Never dip the electrode in water for cooling Never to...

Страница 4: ...les of other welding machines and appliances The welding current is strong enough to damage them while having short circuit with them 5 Cylinder Damage of it might cause explosion Make sure that the g...

Страница 5: ...tirely your body with the cable c Do not place yourself between the welding cable and the ground work piece cable if the welding cable is by your left side then the ground cable should be by your left...

Страница 6: ...TS Summary 6 Safety and Attention 6 Work Environment Requirements 7 Technical Parameters 7 Working Principles 8 Panel and Functions 9 Installation and Operation 10 Maintenance 13 Cutting Technology In...

Страница 7: ...anufacturing of boiler pressure container chemical container industrial power station construction metallurgy aerospace industry automobiles building and other metal cutting fields Safety and Attentio...

Страница 8: ...ign bodies entering into the cutting power Cutting power should be 30cm away from the wall or other sealed in objects The distance between two sets should be above 30cm The operation height should be...

Страница 9: ...The real time cutting current which is obtained through current sensor connected to output terminal in series is used as negative feedback control signal After comparing with current adjusting signal...

Страница 10: ...n control board LGK4063IGBT AP1 LGK 40 63IGBT LGK60T AP1 LGK 100IGBT 10 AP3 HF board LGK7 63AP3 11 AP5 Filter board LGK63IGBT AP5 12 Air filter regulator GFR 200 08 Diagram Common component list Panel...

Страница 11: ...minal It is gas pipe connector to connect water cooled torch when the water cooled torch is used and it is connector to connect torch air cooled cable when air cooled torch is used 9 Power source swit...

Страница 12: ...oint Plasma gas conditions Connect the gas pipe with the gas inlet of air filter on the back panel and hoop it tightly The usage of air filter regulator is as follows When it is to adjust pressure lif...

Страница 13: ...cutting please loosen the torch switch cutting arc extinguishes and gas supply will stop in 5 8S automatically Notes Operation strictly accordant with the following steps Notice Electric shock may hur...

Страница 14: ...y Maintenance The cutter cannot be operated and placed in strong sunshine The cutter cannot be operated and placed in moist environment The vent hole should not be covered when the cutter is operated...

Страница 15: ...g speed is too slow but the incision bottom is so over heated that it melts the liquid metal flows to bottom metal and combines into one which makes the difficulty to blow away molten metal by air cur...

Страница 16: ...are not ON 1 Three phase power misses phase 2 Supply power is damaged 3 Power control fuse 1 5A is broken 1 Check three phase power source 2 Change power switch 3 Change power control fuse 2 Supply a...

Страница 17: ...du Huayuan Electric Equipment Co Ltd LGK 40 63 100IGBT OPERATOR S MANUAL 16 Accessories 1 Cutting power source 1set 2 Cutting torch 1pc 3 Ground cable 1pc 4 Product certificate 1pc 5 Instruction manua...

Страница 18: ......

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