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25 

 

To adjust Time ON, turn right encoder 

(

Fig. 4

)

 

to the 

desired time, and then press and release button 

(

Fig. 

4

). Now right encoder 

will adjust Time OFF. When 

initially setting up the stitch feature, set the start speed to 

100% and the start time to 0.1 seconds. Later, the 

settings may be adjusted to yield the best results. Stitch 

welding can be used to reduce heat input, to fill gaps 

where fit is less than perfect, or on thin material where 

burning through is a concern. When you press and hold 

the trigger, the machine welds for the amount of time 

that Time ON is set to, then it will stop (while the trigger 

is still depressed) for the amount of time that Time OFF 

is set to. The stitch process repeats itself indefinitely 

until you release the trigger. 

 

JOB Mode

 

 

The JOB Mode function, which is active in all welding 

modes, allows you to store and recall up to 30 JOBS 

(welding parameter settings). 

 

How to Store JOBs 

 

 

Press the JOB button 

C

 to pull up the JOB LIST 

page. 

 

Use the 

 button 

D

, the 

 button 

E

, or encoder 

G

 to 

select the program in which you want to save the 

welding parameter setting. 

 

Press and hold the SAVE button 

C

 for about three 

(

3

) seconds until you hear a double beep. If you hear 

a triple beep and see “THIS JOB IS PROTECTED, 

DO YOU WANT TO OVERWRITE IT?” in the 

display, either press button 

E

 to proceed or button 

D

 

to cancel. 

 

After saving the JOB, the LCD reverts back to the 

main page where you can see the JOB number above 

button 

C

 

NOTE: An * symbol next to the JOB means the JOB 

is in use, and a flashing * symbol next to the JOB 

means the JOB is modified from the original.

 

 

To leave the current JOB and return the Pro Pulse 300 

into the “regular” welding mode, quickly press and 

release the JOB button 

C

, and then press and hold the 

Select Mode button 

A

 for approximately five (

5

seconds. You should hear five (

5

) short beeps and one 

(

1

) longer beep, after which the * symbol next to the 

JOB you were using clears. Wait an additional three (

3

seconds, and the Pro Pulse 300 will be back in the 

regular welding mode. 

 

How to Load Stored JOBs

 

 

 

Press the JOB button 

C

 to pull up the JOB LIST 

page. 

 

Use the 

 button 

D

, the 

 button 

E

, or encoder 

G

 to 

select the JOB you want to recall. 

 

Press and hold the RECALL button 

B

 for about 

three (

3

) seconds until you hear a double beep. 

4)  After recalling the JOB, the LCD reverts back to the 

main page where you can see the JOB number above 

button 

C

 

ATTENTION: THE PARAMETERS SAVED IN 

JOBS 1 THROUGH 12 ARE PROTECTED. WHEN 

YOU RECALL JOBS 1 THROUGH 12, THEY 

WEILL BE BLOCKED, WHICH MEANS YOU 

CANNOT ACCIDENTALLY ALTER OR MODIFY 

THEM. IN ORDER TO INTENTIONALLY 

MODIFY A SAVED AND PROTECTED JOB, DO 

THE FOLLOWING: 

 

 

Quickly press and release the JOB button 

C

, and 

then press and hold the Select Mode button 

A

 for 

about five (

5

) seconds; you will hear five (

5

) short 

beeps and one (

1

) long beep, and the * symbol next 

to the JOB you were using disappears. After an 

additional three (

3

) seconds, the machine will be 

back in the regular welding mode. 

 

Make the desired adjustments and modifications to 

the program. 

 

Follow the steps from the 

How to Store JOBs 

instructions  to overwrite the protected parameters 

with the new parameters.

 

 

Trigger JOB Function

 

 

The first three JOBs in the JOB LIST can be loaded and 

recalled simply by pulling the trigger of the welding 

gun. The following criteria must be met in order to use 

the Trigger JOB Function: 

 

 

At least two of the first three slots in the JOB LIST 

need to have welding parameter settings, or a JOB, 

assigned to them (the slots are empty when the Pro 

Pulse 300 leaves the factory). 

 

Each set of parameters (JOB) saved in slots 1 

through 3 needs to be MIG 2T. The Trigger JOB 

Function 

does not work 

with MIG 4T. In MIG 2T, 

pressing and holding the trigger makes the machine 

weld and releasing the trigger makes the machine 

stop welding. 

 

Each set of parameters (JOB) saved in slots 1 

through 3 needs to have a pre-gas flow time of at 

least 0.3 seconds or higher. 

 

Follow the instructions below to switch between JOBs 1 

through 3 via the Trigger JOB Function: 

 

 

Hold the gun in the air; press and immediately 

release the trigger without striking an arc. 

 

Watch the display to see the settings change. 

 

Every time you use the trigger in the manner 

described above, the machine accesses the next JOB 

(e.g., running through the instructions the first time 

activates JOB #1, a second run through activates 

JOB #2, a third run through activates JOB #3, a 

fourth run through activates JOB #1 once again, and 

so on). 

Содержание Pro Pulse 300

Страница 1: ...Pro Pulse 300 Owner s Manual 180 Joey Drive Elk Grove Village IL 60007 Ph 847 357 0700 Fax 847 357 0744 Web www usaweld com...

Страница 2: ...you to get the most out of your Pro Pulse 300 please work with HTP America Inc so we can help you customize your Pro Pulse 300 package for your specific welding application s communication is essentia...

Страница 3: ...ugh a few contact tips before finishing a roll of wire unlike when welding steel where some operators can weld an entire 12 spool of wire or more through one tip Aluminum due to the nature of aluminum...

Страница 4: ...the warranty card is sent to HTP America Inc within Fifteen 15 Business Days from the date of purchase Exclusions to Warranty MIG welding guns and TIG welding torches are warranted for a period of Nin...

Страница 5: ...om the floor ground use insulating footwear and gloves Keep gloves footwear clothes the work area and the welding equipment clean and dry Check the machine and power cable frequently the power cable m...

Страница 6: ...6 Fig 1...

Страница 7: ...35 MIG 8 Open Circuit Voltage 79 Electronic Overload Protection Yes Cooling On demand electric fan variable speed Air Dual Fan Wire Spool Capacity Up to a 44 Lb weight capacity 8 12 Wire Diameter Dep...

Страница 8: ...8...

Страница 9: ...welding current to the Euro Connector Pos U For the correct polarity plug the Polarity Cable into the matching Dinse Receptacle Pos Y for Electrode Positive and Pos Z for Electrode Negative X Remote...

Страница 10: ...Panel Connections Fig 3 Pos Description P Port for the Smart Water Cooler Q Port for TIG and Spool Gun Shielding Gas R Port for MIG and Push Pull Gun Shielding Gas S Power Switch T Input Power Cable P...

Страница 11: ...in the Pro Pulse 300 plugging the machine into a non suitable generator should not result in damage In order to run the Pro Pulse 300 on a generator it needs to be a generator with a minimum of 12000...

Страница 12: ...rgic and pulse programs adjusts the voltage of the synergic curve but does not set an absolute arc voltage as it does in manual mode This can also be done by welding If the machine is in a setup menu...

Страница 13: ...ke an arc which minimizes or eliminates porosity discoloration and or peppering Post flow shields hot glowing wire from contamination through ambient air and also protects the weld as long as you keep...

Страница 14: ...me In reality however this is the amount of time it takes to ignite the arc so you will not notice any effects of hot start Set the start time to 2 seconds to get 4 seconds of hot start time During th...

Страница 15: ...le welding or you purchased a MIG gun without remote control there is a second way to control heat input For instance if the machine is in MIG 2T and the slope down time is set for example anywhere be...

Страница 16: ...still in the Arc Settings screen press button E Fig 4 once to access the advanced pulse settings screen Fig 8 Press button C Fig 4 CHANGE to highlight either OFF or ON as shown in Fig 8 Confirm your...

Страница 17: ...requires the use of 100 Argon gas Install the flowmeter on your tank and connect the flowmeter to the Pro Pulse 300 with the supplied gas hose To connect the gas hose fasten one end of the gas hose to...

Страница 18: ...he work surface Next press and hold the torch switch or depress the foot pedal whichever you are using and lift the tungsten off the work piece by about 1 8 The machine senses that the tungsten lifted...

Страница 19: ...the tubular flux cored wire will deform and its shape will change the wire will become oblong and too big to fit through the contact tip Improper electrical contact poor weld quality burned contact ti...

Страница 20: ...num SS308 308 Alloy Stainless Steel SiBro Silicon Bronze brazing wire Flux Cored Gasless E71T 11 or E71TGS Flux Cored E71T1 025 030 035 3 64 These numbers refer to the wire diameter required for the s...

Страница 21: ...uttons Fig 4 B C D E on the bottom of the display In this case Fig 23 button B if pressed and released once brings up the program list or if quickly pressed and released twice switches the machine int...

Страница 22: ...4 After you release the trigger the machine still runs for the amount of time selected but tapers down automatically during the slope down time The tapering is visual in the arc and is also audible t...

Страница 23: ...t arc voltage when the crackling in the background disappears Fig 31 The green arrow in Fig 31 points to the Manual Double Pulse symbol Pro Tip During hot start slope down or final current there is no...

Страница 24: ...gger makes the weld and releasing the trigger stops the weld In MIG 4T pressing the trigger makes the gas flow releasing the trigger makes the weld start pressing the trigger again makes the weld stop...

Страница 25: ...E or encoder G to select the JOB you want to recall Press and hold the RECALL button B for about three 3 seconds until you hear a double beep 4 After recalling the JOB the LCD reverts back to the main...

Страница 26: ...pull the trigger see Trigger JOB Function on page 23 to switch from one JOB to the next Regarding the JOBs themselves for example you could set up the first JOB based on the actual material thickness...

Страница 27: ...ws the machine and internal components to cool down to a safe operating temperature There is no harm to the machine when the message is displayed and it does not matter how often this happens There is...

Страница 28: ...4 material thickness ONLY 5356 wire in 035 wire diameter and ONLY if the gun length does not exceed 10 Part Description Part Description 24023 10 023 Contact Tip 10 Pack 24105B Conical Nozzle 3 Pack A...

Страница 29: ...ing gun suitable for 045 and 047 wire diameters only and 12 MIG welding gun suitable for special applications using 047 5000 series aluminum wire such as 5356 and 5554 A B C D E F G H Part Description...

Страница 30: ...030 to 047 Part Description Part Description A 36104B Cylindrical Nozzle 3 Pack C 36045 10 045 Contact Tip 10 Pack B 36105B Conical Nozzle 3 Pack D 36002 THL Tip Holder Long C 36030CZ 10 030 CZ Contac...

Страница 31: ...31 Pro Pulse 300 Wiring Diagram...

Страница 32: ...32 Pro Pulse 300 Parts Diagram...

Страница 33: ...x 2 x 310 68 641590 Switch 21 620503 Copper Connector 20 x 3 71 644680 Hinge 22 631970 Gas Connector 72 664710 Sliding Latch 23 635730 Gas Joint 73 613839 Wire Feed Assembly 24 613995 Front Panel Gro...

Страница 34: ...g 21 636560 Pressure Adjustment Unit 2mm 7 661423 Gear to Motor 26 634690 Retaining Screw 8 661424 Intermediary Gear 27 636570 Wire Inlet Guide 9 661425 Gear w Main Axle 31 636580 Connection Screw Bra...

Страница 35: ...0 Pulse 15 Aluminum 5356 3 64 100 AR Al 5356 3 64 100 Ar PULSE 669 157 4 0 17 0 2 0 12 0 Pulse 16 Aluminum 5554 3 64 100 AR Al 5554 3 64 100 Ar PAW PULSE 236 62 1 6 6 0 1 0 3 0 Pulse 17 Aluminum 4043...

Страница 36: ...300 are especially designed for production welding where higher travel speeds less heat input and less distortion are desired P A W Stands for Precision Aluminum Welding Designed for use on very thin...

Страница 37: ...oad voltage to a lower and safer voltage normally less than 18 volts Used as an additional aid for operator safety and for when safety procedures at work require extra protection The V R D function no...

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