
2-15
Racing Kit
ACG Set Installation
1. Remove the standard AC generator cover and flywheel.
2. Clean any oil off from the crankshaft taper and flywheel taper.
3. Install and racing kit flywheel to the crankshaft.
4. Apply engine oil to the flywheel mounting bolt threads and seating surface.
5. Install the bolt with washer, tighten the bolt to the specified torque.
Torque: 135 N•m (13.8 kgf•m, 100 lbf•ft)
Loosen the bolt and retighten the bolt to the specified torque again.
Follow above procedure once more (temporarily tighten the bolt three
times).
Tighten the bolt to the following torque, then further tighten the bolt 60˚.
Torque: 15 N•m (1.5 kgf•m, 11 lbf•ft) + 60˚
After tighten the bolt, make sure the tightening torque is more than 128 N•m
(13.0 kgf•m, 94 lbf•ft).
6. Install the racing kit stator onto the racing kit alternator cover, then tighten
the stator bolts and the wire clamp bolt to the specified torque.
Torque: 12 N•m (1.2 kgf•m, 9 lbf•ft)
7. Install the new gasket and AC generator cover onto the crankcase, tighten
the bolts securely.
8. Install the left crankcase cover guard with two collars, and tighten the bolts
securely.
• We recommended that the racing kit flywheel bolt is used whenever the stan-
dard flywheel is installed.
• When using the racing kit flywheel bolt, follow the racing kit tightening
method and torque value.
• Replace the flywheel bolt with a new one every 6,000 km (3,700 mi).
• When using the standard flywheel and bolt;
– flywheel reinstallation, temporarily tighten the bolt 1 time.
– flywheel and/or crankshaft are replaced, temporarily tighten the bolt two
times.
• Do not interchange the standard bolt and the racing kit bolt (see illustration).
Flywheel
(racing kit)
Stator
(racing kit)
AC generator cover
(racing kit)
Flange bolts
(racing kit)
Gasket
(racing kit)
Flange bolt
(racing kit)
17
24
14
20.5
Flywheel bolt
Standard bolt
(90003-MN4-000)
Racing kit bolt
(90003-NL9-000)
Collars
(racing kit)
Cover guard
(racing kit)
02. Racing Kit_P1 06.2.20 6:54 PM Page 15
Содержание 2006 CBR1000RR
Страница 1: ......
Страница 3: ...able at the time of approval for printing ut notice and without incurring any obligation...
Страница 6: ...Memo...
Страница 14: ...erial Remarks grease rease UN LOCK manufactured by NCH for shaft portion or BELL CLAW TAPE id er MR20...
Страница 19: ...1 13 Service Information...
Страница 20: ...Memo...
Страница 23: ...2 3 Racing Kit...
Страница 24: ...Seat C Seat F...
Страница 25: ...2 5 Racing Kit...
Страница 26: ......
Страница 27: ...2 7 Racing Kit s with hand grinding tool...
Страница 28: ...and D ool...
Страница 29: ...2 9 Racing Kit e Limiter clutch kit 10...
Страница 41: ...2 21 Racing Kit h center...
Страница 54: ......
Страница 60: ...POINT B APPLY MOLYBDENUM DISULFIDE GREASE APPLY MOLYBDENUM DISULFIDE GREASE UM POINT A...
Страница 62: ...Drill hole 3 4 mm Drill hole 3 4 mm Drain plug Sub tank band Oil filter cartridge Oil filler cap Taper plug...
Страница 69: ...2 49 Racing Kit g kit...
Страница 103: ...2 83 Racing Kit...
Страница 104: ...Memo...
Страница 108: ...KIT IV SBK MM 75X0 8X2 3 75X0 8X2 4 5X1 5X1 95 4 9C0 Description Remarks V Reqd No 1 4 8 4 4 4 8 8 SBK JSB...
Страница 111: ...3 7 TION Thickness t3 8 R B Green paint Description Remarks Reqd No 2 5 2 5 SBK JSB...
Страница 113: ...3 9 ATE ER ESSURE TER H LIFTER Description Remarks Reqd No 1 1 1 1 1 1 2 2 2 2 2 2 2 6 SBK JSB...
Страница 115: ...3 11 7MM 28X62X16 20X47X15 5 2X15 35X72X17 Description Remarks SET Reqd No 1 3 1 1 1 1 1 1 1 SBK JSB...
Страница 120: ...10X22 3 Description Remarks B Reqd No 1 1 1 1 SBK JSB...
Страница 122: ...Groove 0 Groove 1 Groove 3 Groove 0 Groove 1 Description Remarks Reqd No 1 1 1 1 1 1 1 1 1 1 SBK JSB...
Страница 124: ...T A I UP PPER OSE 4X12 STD Description Remarks T Reqd No 1 1 1 2 3 3 1 1 1 2 3 3 SBK JSB...
Страница 125: ...3 21 HOSE SE D25 Description Remarks T Reqd No 1 2 2 2 1 1 2 2 2 1 SBK JSB...
Страница 126: ...OT ROT ROT P ND L Description Remarks SE Reqd No 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 SBK JSB...
Страница 135: ...3 31 GE 8MM L BRG 62 6205 2RS X62X23 8 Description Remarks Reqd No 1 1 1 4 6 6 1 1 2 1 1 1 1 4 6 6 1 1 2 1 SBK JSB...
Страница 138: ...In the left side use the STD Description Remarks Reqd No 1 1 1 1 4 1 1 6 1 1 1 1 1 4 1 1 6 1 SBK JSB...
Страница 139: ...3 35 P AP IND 8 Description Remarks Reqd No 1 2 1 1 1 1 18 2 18 1 2 1 1 1 1 18 2 18 SBK JSB...
Страница 140: ...R M R B CFRP Description Remarks T Reqd No 1 2 1 1 2 1 1 2 2 1 2 1 1 2 1 1 2 2 SBK JSB...
Страница 144: ...M 0 0 5 5 For 06 STD SEAT RAIL R B For 06 STD SEAT RAIL R B Description Remarks Reqd No 1 2 8 1 1 1 2 8 1 1 SBK JSB...
Страница 149: ...3 45 SET AG OTOR AG Description Remarks Reqd No 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SBK JSB...
Страница 152: ...T HT L LIGHT R L ED H4 T M OP Description Remarks Reqd No 1 1 1 1 1 2 2 1 1 2 2 1 1 1 1 1 2 2 1 1 2 2 SBK JSB...
Страница 153: ...3 49 HIFT T R X10 Description Remarks Reqd No 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 2 SBK JSB...
Страница 162: ...2006 CBR1000RR PART NO INDEX ck Block Block Block 3 1 1 4 1 7 2 2 8 2 0 5 0 8 8 8 8 1 5 7 Part No Part No Part No...