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PAGE 11 12-5-97 CHAPTER 2: INSTALLATION

2.3 Installation Procedure for Drives 40 H.P. or More

2.3.1

The Communications Option Cards have been designed to integrate seamlessly with

the inverter. The option card is installed within the drive cover, so that the NEMA rating of the
drive is maintained after installation of the option card.

1. Power down the drive.

2. Remove the cover from the inverter using the 11 screws on the front panel.

3.

Remove the keypad and the keypad mounting plastic (4 screws) shown below.

Figure 2-4. Drive Keypad, Keypad Mounting Plastic and Option Card Location.

Drive shown above is 40HP, viewed from the front.

4.

Install corner brackets (A') on bottom corners of interface board (A).

Keypad

Keypad
Mounting
Plastic

Option Card located under
Keypad mounting plastic

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Содержание DeviceNet HE300DNT100

Страница 1: ...User s Manual for the HE300DNT100 DeviceNet Option Board Fourth Edition December 5 1997 MAN0016 04 REVISIONS ATTACHED AFTER PAGE 38 ...

Страница 2: ...netic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG LLC All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG LLC Th...

Страница 3: ...LED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including negligence or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment...

Страница 4: ...es 40 H P or More Page 11 Safety Precautions Page 13 DeviceNet Cable Page 16 Manual Override Connection Page 17 CHAPTER 3 OPERATION Power up Page 18 Function Codes Page 18 Manual Automatic Mode Page 19 DeviceNet Control Page 20 I O Assembly Format Page 20 Loss of Network Page 23 Lockout State Page 24 CHAPTER 4 CONFIGURATION Setting the Drive Option Parameters Page 25 Option Function Codes DeviceNe...

Страница 5: ...PAGE 5 12 5 97 PREFACE PAGE INTENTIONALLY LEFT BLANK ...

Страница 6: ...he manuals supplied with the Inverter 3 1 Mechanical Description 3 1 1 The HE300DNT100 Option Board is a printed circuit assembly that mounts inside the housing of the Inverter It connects to the Inverter through a multiple pin connector which is located under the front cover and next to the keypad connector It also has a Phoenix type 6 pin I O vertical receptacle connector Horner APG LLC provides...

Страница 7: ...uire a high level device or master to access the data from low level devices Low level devices which simply control local hardware are usually Group 2 Only Server devices A Group 2 Only Server device provides the protocol services of the Predefined Master Slave Connection Set While DeviceNet provides many connections and services the Predefined Master Slave Connection Set provides a limited and kn...

Страница 8: ...5 screws and four lock washers for drives 40 hp and larger d This document User s Manual for the HE300DNT100 2 2 Installation Procedure for Drives Under 40 H P 2 2 1 The Communications Option Cards have been designed to integrate seamlessly with the Inverter The option card is installed within the inverter cover so that the NEMA rating of the inverter is maintained after installation of the option...

Страница 9: ...the plastic guides B to properly align the bottom of the option board Snap the option board into the standoff A and option connector C 5 Install the supplied M3 x 5 screw D with washer in hole D to secure the option board 6 Verify that jumper JP4 is in place 7 After inserting the Phoenix type connector into the proper receptacle P1 completing field wiring to the terminal strip s and installing the...

Страница 10: ...CHAPTER 2 INSTALLATION 12 5 97 PAGE 10 Figure 2 3 Installing the Option Board Side View of 1 2HP drive shown ...

Страница 11: ...intained after installation of the option card 1 Power down the drive 2 Remove the cover from the inverter using the 11 screws on the front panel 3 Remove the keypad and the keypad mounting plastic 4 screws shown below Figure 2 4 Drive Keypad Keypad Mounting Plastic and Option Card Location Drive shown above is 40HP viewed from the front 4 Install corner brackets A on bottom corners of interface b...

Страница 12: ... 5 Install corner brackets A on metal bracket B using the supplied M3 x 5 screws and lock washers in the corner bracket mounting holes C Figure 2 5 Option Card Assembly front above and side view right E A A C A B E E 1 2 3 4 5 6 V C SHD C V ...

Страница 13: ... converter as stated in step 6 Instead press the interface board down onto the metal standoff until it snaps into place 4 To remove the board you may need to use a pair of fine tipped pliers to squeeze the tip of the metal standoff together in order for the board to snap off of the standoff To get to the tip of the standoff you may need to remove the DC to DC converter as stated in step 6 2 4 Safe...

Страница 14: ... voltage that exceeds the standard specification voltage fluctuation permissible If excessive voltage is applied to the Drive damage to the internal components will result 2 4 10 CAUTION Do not connect power supply to the output terminals U V W Connect power supply only to the power terminals L1 L2 L3 2 4 11 CAUTION Do not connect a power supply to the control circuit terminals except 30A B C maxi...

Страница 15: ...ees C 30 HP and lower If the cover needs to be removed another type of enclosure may be required for safety purposes 2 4 19 CAUTION If the Drive s Fault Alarm is activated consult the TROUBLESHOOTING section of the AF 300 GE Drive Instruction Book and after correcting the problem resume operation Do not reset the alarm automatically by external sequence etc 2 4 20 CAUTION Be sure to remove the des...

Страница 16: ...elow are diagrams of these connectors which indicate the proper pin outs Figure 2 6 Phoenix 6 pin I O vertical Receptacle located on printed circuit assembly and 6 pin screw terminal connector Figure 2 7 Example DeviceNet network connection with three slaves DNT100 s and 1 master DNT250 Note Terminating resistors exist on each end of the network 1 2 3 4 5 6 V C SHD C V V C Shield C V GND connector...

Страница 17: ...inal block P2 which is shown below When the contacts are open the HE300DNT100 is in manual mode When the contacts are closed the HE300DNT100 is in automatic mode Horner APG LLC recommends using a twisted pair with shield for the contact wires The ground included with the twisted pair may be connected to earth ground As an added precaution against noise and faulty operation Horner APG LLC recommend...

Страница 18: ...nothing or switch to terminal control 3 2 Function Codes Inverter and DeviceNet Configuration Parameters 3 2 1 Before a drive can be started the Inverter s function codes must be initialized These function codes define the Inverter s operation and are defined in the Inverter s Instruction Manual Inverter function codes are stored in EEPROM and may be configured either with the keypad or over Devic...

Страница 19: ...oll message bytes 0 and 1 are written to a pseudo terminal block word which in effect emulates contact closures on the Inverter s terminal when the unit is in automatic mode In manual mode the pseudo terminal contact word can still be changed with a DeviceNet Poll message It will be maintained and take effect once switched back to manual assuming Poll connection is maintained 3 3 3 While the Inver...

Страница 20: ...art the drive the master would send a Poll connection with I O assembly values which would have a direction bit and a frequency value set Thereafter the master must either maintain these values with re occurring Poll messages or change them appropriately The master can also retrieve status information in the returned I O assembly Since the Option card interface to the Inverter is somewhat slower t...

Страница 21: ...ction Run Motor is in motion Brake DC Braking is being applied Fault Fault has occurred see status parameter 106 107 107 Start Motor command to start has been issued Netctrl Option card has access to function codes and operation Keypad Operation mode 00 set for keypad start stop control Lockout Option card detected condition which should hold drive at STOP until reset by Poll request Byte 2 3 Outp...

Страница 22: ...ed Reset Reset command X1 X2 See Application Note 2 Byte 1 Pseudo Terminal Input Commands cont X3 See Application Note 2 RT1 RT2 See Application Note 2 Up See Application Note 2 Down See Application Note 2 PU See Application Note 2 AUT See Application Note 2 Break See Application Note 2 Byte 2 3 Speed reference Desired speed entered as pulses frequency 15 Byte 4 5 Optional drive control value defi...

Страница 23: ...tate To regain control and release lockout state a Poll message must first be sent with the control word FWD and REV bits set to zero Once lockout mode is released the drive will follow the commands of the last Poll message The user can take local terminal control of the drive when in ER5 by switching to manual and issuing a reset Note that terminal controls must be at stop before a reset can be i...

Страница 24: ... terminal at powerup an ER6 will be generated 3 7 Lockout State 3 7 1 The option card will enter lockout state on power up or when receiving a Poll command with zero data length or under certain losses of communications Should the option card be in lockout state while in automatic mode with the network active the option card will ignore further Poll commands requesting forward or reverse motion an...

Страница 25: ...ters are at the bottom of the list and cannot be seen until the cursor keys are pressed multiple times to display them After pressing the UP or DOWN cursor keys repeatedly the option card parameters are finally displayed as follows note that holding the cursor keys down continuously causes the display to scroll quickly 4 In order to set P00 use the cursor keys UP and or DOWN to highlight P00 the h...

Страница 26: ...alues will be flagged by the option card when drive control is transferred from the keypad to the option card 4 2 Option Function Codes DeviceNet Communication 4 2 1 Before the inverter can be used the DeviceNet address baud rate format and optional control and status parameter word index must be configured A keypad is required for setting these configuration parameters Note Any change made to an ...

Страница 27: ...be first set to an acceptable value and the Option card be in the appropriate mode Manual keypad Automatic DeviceNet For more information on the Inverter function codes refer to the inverter Instruction Manual 4 3 2 When accessing function codes over the DeviceNet network not all codes accessed over the network will have the same number as listed in the inverter Instruction Manual See Appendix A f...

Страница 28: ...ction Established 206 Poll Connection time out 5 2 DeviceNet Message Errors 5 2 1 The following errors may be returned in a response frame generated by a request from a DeviceNet master Generally these responses will be limited to request made by a DeviceNet configuration tool 08h Service Not Supported Attempt to access unsupported service 09h Invalid Attribute Value Attempt to write to a function...

Страница 29: ...5 FAULTS DIAGNOSTICS 16h Object does not Exist Attempt to write to an object instance that does not exist 20h Invalid Parameter Attempt to write an Attribute value greater than zero in order to Reset service in Identity class ...

Страница 30: ...Low 12 0 400 Hz 0 1 WORD R W Y 13 Bias Frequency 13 0 400 Hz 0 1 WORD R W Y 14 Gain Freq Setting Signal 14 0 200 1 1 WORD R W Y 15 Torque Limiter Driving 15 20 180 255 0 1 WORD R W Y 16 Torque Limiter Braking 16 0 20 180 255 0 1 WORD R W Y 17 DC Brake Starting Freq 17 0 60 Hz 1 1 WORD R W Y 18 DC Brake Brake Level 18 0 100 0 1 WORD R W Y 19 DC Brake Braking Time 19 0 30 s 1 1 WORD R W Y 20 Multist...

Страница 31: ...3 0 1 WORD R W Y 46 FMA Terminal Function 46 0 3 0 1 WORD R W Y 47 Y2 Y5 Terminal Function low word 47 0 0xFFFF 12 2 WORD R W N 48 Y1 Terminal Function high word 0 0xF 13 R W N 49 FAR Function Signal Hysteresis 48 0 10 Hz 1 1 WORD R W Y 50 FDT Function Level 49 0 400 Hz 0 1 WORD R W Y 51 FDT Function Hysteresis 50 0 30 Hz 1 1 WORD R W Y 52 OL Function Signal Level 51 Ratedx20 Ratedx135 A 6 1 WORD ...

Страница 32: ...ish 78 0 3 0 1 WORD R W Y 79 LCD Display Brightness 79 0 10 0 1 WORD R W Y 80 Function Block 81 94 80 0 1 0 1 WORD R W Y 81 Motor Sound Carrier Frequency 81 0 10 0 1 WORD R W Y 82 Auto Restart Restart Time 82 0 5 s 1 1 WORD R W N 83 Auto Restart Freq Fall Rate 83 0 100 Hz s 2 1 WORD R W N 84 Auto Reset Times 84 0 7 0 1 WORD R W Y 85 Auto Reset Reset Interval 85 2 20 s 0 1 WORD R W Y 86 Motor 1 Cap...

Страница 33: ...R Y 107 Trip History high word 3 1 WORD R Y 108 Inverter Capacity 15 1 WORD R Y 109 Total Operation Time h 0 1 WORD R Y 110 Inverter Rated Current A 16 1 WORD R Y 111 Fin Temperature C 0 1 WORD R Y 112 Internal Temperature C 0 1 WORD R Y 113 Output Terminal Condition BIT MAP BIT MAP 9 16 bits R Y 114 V2 Terminal Voltage V 1 1 WORD R Y 115 V1 terminal Voltage V 1 1 WORD R Y 116 C1 Terminal Current ...

Страница 34: ...t 2 OC2 Overcurrent During Dec 14 dbH DB Resistor Overload 3 OC3 Overcurrent Steady State Running 15 FUS DC Fuse Burnout 4 EF Ground Fault 16 Er1 Memory Error 5 OV1 Overvoltage During Acc 17 Er3 Inverter CPU Error 6 OV2 Overvoltage During Dec 18 Er4 Option COmmunications Error 7 OV3 Overvoltage Steady State Running 19 Er5 Option Malfunction 8 LV Low Voltage 20 Er6 Keypad Panel Operation Error 9 OL...

Страница 35: ... 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 0 0 BASE ACCELERATION DECELERATION TIME BASE ACCEL DECEL TIME 0 10ms 1 999 0 01 9 99s 1 0 1s 100 199 10 0 99 9s 2 1s 100 199 100 999s 3 10s 100 360 1000 3600s FORMAT 6 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 0 0 0 0 BASE CURRENT DATA BASE CURRENT DATA 0 0 01A 1 999 0 01 9 99A 1 0 1A 100 999 10 0 99 9A 2 1 0A 100 999 100 999A 3 10A 100 200 1000 2000A FORMAT 4 LOW WOR...

Страница 36: ...10S 100 600 1000 6000A FORMAT 8 3 2 1 0 DC Brake Applying RUN REVERSE FORWARD 7 6 5 4 Keypad Operation Status LED Data Change Priority Option Side 1 Keypad Side 0 RUN Command by Keypad Trip Condition FORMAT 9 7 6 5 4 3 2 1 0 0 0 0 Y5 Y4 Y3 Y2 Y1 FORMAT 10 DRIVE VALUE 4096 X NAMEPLATE VALUE DESIRED VALUE DRIVE VALUE 40 96 PERCENT VALUE FORMAT 11 WRITE 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 X1 X2 TER...

Страница 37: ...L 0 FH FORMAT 15 200V Series 400V Series Capacity HP Data Capacity HP Data 1 4 2 1 2 131 1 2 3 1 132 1 4 2 133 2 5 3 134 3 6 5 135 5 7 7 5 136 7 5 8 10 137 10 9 15 138 15 10 20 139 20 11 25 140 25 12 30 141 30 13 40 142 40 14 50 143 50 15 75 144 75 16 55 145 55 17 100 146 100 18 125 147 125 19 150 148 175 149 200 150 250 151 300 152 FORMAT 14 PULSES TO FREQUENCY PULSES 15 FREQUENCY TO PULSES absol...

Страница 38: ...RMAT 17 3 2 1 0 Terminal Input Run Command Input thru option card See olso P1 High Resolution Frequency Setting thru option card See also P0 0 0 7 6 5 4 0 1 Local Keypad Control 0 Remote Option Card Control Function Input thru Option card Output Frequency Compensation thru Option card 11 10 9 8 0 0 0 0 15 14 13 12 0 0 0 0 ...

Страница 39: ...or visit our website at www heapg com List of Effective Pages The most current user manual consists of the following list of effective pages including the attached revision pages Denotes new or revised pages Page Date 1 8 Contained in MAN0016 04 dated December 5 1997 9 Revision Pages dated December 16 1997 10 12 Contained in MAN0016 04 dated December 5 1997 13 Revision Pages dated December 16 1997...

Страница 40: ...astic guides B to properly align the bottom of the option board Snap the option board into the standoff A and option connector C 5 Install the supplied M3 x 5 screw D with washer in hole D to secure the option board 6 Verify that jumper JP4 is in place Item revised 12 16 97 7 After inserting the Phoenix type connector into the proper receptacle P1 completing field wiring to the terminal strip s an...

Страница 41: ...ve the DC to DC converter as stated in step 6 Instead press the interface board down onto the metal standoff until it snaps into place 4 To remove the board you may need to use a pair of fine tipped pliers to squeeze the tip of the metal standoff together in order for the board to snap off of the standoff To get to the tip of the standoff you may need to remove the DC to DC converter as stated in ...

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