background image

RABO

®

 Rotary Gas Meter

11 Elster Instromet

ACCESSORY 

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Problem

Probable Cause

Suggested Action

Excessive vibration

Build-up of foreign material on impellers

Clean by flushing, or replace worn parts

Misalignment

Level meter in piping

Worn bearings

Replace bearings

Worn timing gears

Replace timing gears

Impellers contacting body

Rotate manually to verify impellers spin freely

High differential pressure

Heavyweight or too much oil

Check oil level and condition

Dirt deposits on impellers

Remove dirt by flushing

Impellers out of time

Retime impellers

Impellers contacting body

Rotate manually to verify impellers spin freely

Low registration

Upstream or bypass leak

Check all valves for leakage

Non-registration

Broken or binding index odometer

Replace odometer

Obstruction in meter

Remove meter, remove obstructions, flush meter

15. Troubleshooting

Figure 19. Horizontal installation

14. Auxiliary Equipment Mounting

All RABO meters are equipped with threaded holes for mounting 
compact, lightweight auxiliary equipment [Figures 19 and 20]. 
All holes are M6 x 1 by 10mm deep. Heavier equipment should 
be pipe or wall mounted adjacent to the meter. Elster provides 
customized brackets for commonly used equipment [Figure 21]. 
Please contact your local Elster representative for details.

NPT AUXILIARY PORTS

Figure 18. Auxiliary ports

Figure 20. Vertical installation

13. Thermowell

All  RABO  meters  come  equipped  with  two  (2)  ¼"  NPT  auxiliary 
ports on the meter body [Figure 18], which can be used for sensing 
pressure  and  temperature  of  the  flowing  gas.  A  thermowell  is 
required when using a temperature sensing device. Thermowells 
are available as accessories to the meter. 

a) Installing a Thermowell

1.

If meter is not installed in the gas piping, go to Step 5.

2. Slowly open bypass valve.
3. Slowly close the meter’s outlet valve, then the inlet valve.
4. Slowly, completely depressurize the meter piping.
5. Remove one of the plugs in the meter body by using a 

¼" hex key.

6. Apply Teflon tape or pipe dope to the male threads of the 

thermowell. Wipe excess pipe dope off the thermowell 
probe  and  leading  threads  to  ensure  no  pipe  dope 
enters the metering chamber.

7.

Screw  the  thermowell  into  the  meter  and  tighten  to 
18 ft-lbs.

8. Re-pressurize  the  meter  as  instructed  in  Start-up/

Commissioning (see section 6).

Figure 21. Auxilary equipment mounted

ACCESSORY 

�����������

ELSTER RABO

®

 Rotary Gas Meter

14    Honeywell

RABO

®

 Rotary Gas Meter

11 Elster Instromet

ACCESSORY 

�����������

Problem

Probable Cause

Suggested Action

Excessive vibration

Build-up of foreign material on impellers

Clean by flushing, or replace worn parts

Misalignment

Level meter in piping

Worn bearings

Replace bearings

Worn timing gears

Replace timing gears

Impellers contacting body

Rotate manually to verify impellers spin freely

High differential pressure

Heavyweight or too much oil

Check oil level and condition

Dirt deposits on impellers

Remove dirt by flushing

Impellers out of time

Retime impellers

Impellers contacting body

Rotate manually to verify impellers spin freely

Low registration

Upstream or bypass leak

Check all valves for leakage

Non-registration

Broken or binding index odometer

Replace odometer

Obstruction in meter

Remove meter, remove obstructions, flush meter

15. Troubleshooting

Figure 19. Horizontal installation

14. Auxiliary Equipment Mounting

All RABO meters are equipped with threaded holes for mounting 
compact, lightweight auxiliary equipment [Figures 19 and 20]. 
All holes are M6 x 1 by 10mm deep. Heavier equipment should 
be pipe or wall mounted adjacent to the meter. Elster provides 
customized brackets for commonly used equipment [Figure 21]. 
Please contact your local Elster representative for details.

NPT AUXILIARY PORTS

Figure 18. Auxiliary ports

Figure 20. Vertical installation

13. Thermowell

All  RABO  meters  come  equipped  with  two  (2)  ¼"  NPT  auxiliary 
ports on the meter body [Figure 18], which can be used for sensing 
pressure  and  temperature  of  the  flowing  gas.  A  thermowell  is 
required when using a temperature sensing device. Thermowells 
are available as accessories to the meter. 

a) Installing a Thermowell

1.

If meter is not installed in the gas piping, go to Step 5.

2. Slowly open bypass valve.
3. Slowly close the meter’s outlet valve, then the inlet valve.
4. Slowly, completely depressurize the meter piping.
5. Remove one of the plugs in the meter body by using a 

¼" hex key.

6. Apply Teflon tape or pipe dope to the male threads of the 

thermowell. Wipe excess pipe dope off the thermowell 
probe  and  leading  threads  to  ensure  no  pipe  dope 
enters the metering chamber.

7.

Screw  the  thermowell  into  the  meter  and  tighten  to 
18 ft-lbs.

8. Re-pressurize  the  meter  as  instructed  in  Start-up/

Commissioning (see section 6).

Figure 21. Auxilary equipment mounted

ACCESSORY 

�����������

RABO

®

 Rotary Gas Meter

11 Elster Instromet

ACCESSORY 

�����������

Problem

Probable Cause

Suggested Action

Excessive vibration

Build-up of foreign material on impellers

Clean by flushing, or replace worn parts

Misalignment

Level meter in piping

Worn bearings

Replace bearings

Worn timing gears

Replace timing gears

Impellers contacting body

Rotate manually to verify impellers spin freely

High differential pressure

Heavyweight or too much oil

Check oil level and condition

Dirt deposits on impellers

Remove dirt by flushing

Impellers out of time

Retime impellers

Impellers contacting body

Rotate manually to verify impellers spin freely

Low registration

Upstream or bypass leak

Check all valves for leakage

Non-registration

Broken or binding index odometer

Replace odometer

Obstruction in meter

Remove meter, remove obstructions, flush meter

15. Troubleshooting

Figure 19. Horizontal installation

14. Auxiliary Equipment Mounting

All RABO meters are equipped with threaded holes for mounting 
compact, lightweight auxiliary equipment [Figures 19 and 20]. 
All holes are M6 x 1 by 10mm deep. Heavier equipment should 
be pipe or wall mounted adjacent to the meter. Elster provides 
customized brackets for commonly used equipment [Figure 21]. 
Please contact your local Elster representative for details.

NPT AUXILIARY PORTS

Figure 18. Auxiliary ports

Figure 20. Vertical installation

13. Thermowell

All  RABO  meters  come  equipped  with  two  (2)  ¼"  NPT  auxiliary 
ports on the meter body [Figure 18], which can be used for sensing 
pressure  and  temperature  of  the  flowing  gas.  A  thermowell  is 
required when using a temperature sensing device. Thermowells 
are available as accessories to the meter. 

a) Installing a Thermowell

1.

If meter is not installed in the gas piping, go to Step 5.

2. Slowly open bypass valve.
3. Slowly close the meter’s outlet valve, then the inlet valve.
4. Slowly, completely depressurize the meter piping.
5. Remove one of the plugs in the meter body by using a 

¼" hex key.

6. Apply Teflon tape or pipe dope to the male threads of the 

thermowell. Wipe excess pipe dope off the thermowell 
probe  and  leading  threads  to  ensure  no  pipe  dope 
enters the metering chamber.

7.

Screw  the  thermowell  into  the  meter  and  tighten  to 
18 ft-lbs.

8. Re-pressurize  the  meter  as  instructed  in  Start-up/

Commissioning (see section 6).

Figure 21. Auxilary equipment mounted

ACCESSORY 

�����������

Figure 32. Auxilary equipment mounted

Figure 30. Horizontal installation

Figure 31. Vertical installation

15. Auxiliary Equipment Mounting

All RABO meters are equipped with threaded holes for mounting 
compact, lightweight auxiliary equipment [Figures 30 and 31]. 
All holes are M6 x 1 by 10mm deep. Heavier equipment should 
be pipe or wall mounted adjacent to the meter. Elster provides 
customized brackets for commonly used equipment [Figure 32]. 
Please contact your local Elster representative for details.

Figure 26. Support bracket attachment

3.5M-5.5M 
Horizontal Flow

3.5M-5.5M 
Vertical Flow

 

 

(2)  Using a 5mm Allen wrench, loosely install two M6 socket 

 

 

 

head cap screws through the support bracket into the 

 

 

 

meter case cover [Figure 26].  The screws will be 

 

 

 

tightened after alignment of all parts.

 

xiii) Install the adaptor plate assembly

 

 

(1)  Lubricate the adaptor plate assembly o-ring with silicone 

 

 

 

o-ring grease, light machine oil or petroleum jelly.

 

 

(2)  Carefully align the slot of the output shaft to the flat of the 

 

 

 

ID index output [Figure 27].

ID OUTPUT

OUTPUT 

SHAFT 

SLOT

 

 

(3)  Fully insert the adaptor plate assembly post into the 

 

 

 

index cover output hole.

 

 

(4)  Orient the adaptor plate to the desired direction  

 

 

 

(4 positions are possible: Facing away from the meter, 

 

 

 

facing the meter, facing the meter inlet, or facing 

 

 

 

the meter outlet).

 

xiv) Using a 5mm Allen wrench, install two M6 socket head 

 

 

cap screws through the adaptor plate into the support 

 

 

bracket assembled in a previous step [Figure 28].  Tighten 

 

 

to 45-50 in-lbs.

Figure 27. 

Figure 28. 

SOCKET HEAD 
CAP SCREWS

 

xv)  Using a 3mm Allen wrench, install two set screws through 

 

 

the index cover neck to secure the adaptor plate assembly 

 

 

[Figure 29].  Tighten snuggly.

Figure 29. Set screw installation

SET SCREWS

 

xvi) Tighten the two M6 socket head cap screws installed earlier 

 

 

(to affix the support bracket to the meter case cover) 

 

 

to 45-50 in-lbs.

 

xvii) Install security seals as required.

 

 

(1)  Security wires are included to secure the index cover 

 

 

 

mounting screws and the support bracket lower 

 

 

 

mounting screws.

 

 

 

(a)  To install, feed the security wire through the holes in 

 

 

 

 

the drilled head screws, thread the free end of the 

 

 

 

 

wire through the hole in the center of the seal, pull 

 

 

 

 

tight, and snap the seal together.

 

 

(2)  Red Security seals (plugs) are included to seal the support 

 

 

 

bracket upper mounting screws.

 

 

 

(a)  To install, press the seals in the adaptor plate holes 

 

 

 

 

over the screws until they are fully seated.

RABO

®

 Rotary Gas Meter

11 Elster Instromet

ACCESSORY 

�����������

Problem

Probable Cause

Suggested Action

Excessive vibration

Build-up of foreign material on impellers

Clean by flushing, or replace worn parts

Misalignment

Level meter in piping

Worn bearings

Replace bearings

Worn timing gears

Replace timing gears

Impellers contacting body

Rotate manually to verify impellers spin freely

High differential pressure

Heavyweight or too much oil

Check oil level and condition

Dirt deposits on impellers

Remove dirt by flushing

Impellers out of time

Retime impellers

Impellers contacting body

Rotate manually to verify impellers spin freely

Low registration

Upstream or bypass leak

Check all valves for leakage

Non-registration

Broken or binding index odometer

Replace odometer

Obstruction in meter

Remove meter, remove obstructions, flush meter

15. Troubleshooting

Figure 19. Horizontal installation

14. Auxiliary Equipment Mounting

All RABO meters are equipped with threaded holes for mounting 
compact, lightweight auxiliary equipment [Figures 19 and 20]. 
All holes are M6 x 1 by 10mm deep. Heavier equipment should 
be pipe or wall mounted adjacent to the meter. Elster provides 
customized brackets for commonly used equipment [Figure 21]. 
Please contact your local Elster representative for details.

NPT AUXILIARY PORTS

Figure 18. Auxiliary ports

Figure 20. Vertical installation

13. Thermowell

All  RABO  meters  come  equipped  with  two  (2)  ¼"  NPT  auxiliary 
ports on the meter body [Figure 18], which can be used for sensing 
pressure  and  temperature  of  the  flowing  gas.  A  thermowell  is 
required when using a temperature sensing device. Thermowells 
are available as accessories to the meter. 

a) Installing a Thermowell

1.

If meter is not installed in the gas piping, go to Step 5.

2. Slowly open bypass valve.
3. Slowly close the meter’s outlet valve, then the inlet valve.
4. Slowly, completely depressurize the meter piping.
5. Remove one of the plugs in the meter body by using a 

¼" hex key.

6. Apply Teflon tape or pipe dope to the male threads of the 

thermowell. Wipe excess pipe dope off the thermowell 
probe  and  leading  threads  to  ensure  no  pipe  dope 
enters the metering chamber.

7.

Screw  the  thermowell  into  the  meter  and  tighten  to 
18 ft-lbs.

8. Re-pressurize  the  meter  as  instructed  in  Start-up/

Commissioning (see section 6).

Figure 21. Auxilary equipment mounted

ACCESSORY 

�����������

Содержание RABO

Страница 1: ...Instromet RABO Rotary Gas Meter Instruction Manual ...

Страница 2: ......

Страница 3: ...15 Troubleshooting 11 RABO Rotary Gas Meter RABO Rotary Gas Meter 02 Elster Instromet RABO Rotary Gas Meter 1 General Information 3 2 Intended Use and Application 3 3 Operating Principle 3 4 Receiving Handling and Storage 4 5 Installation 4 6 Start up Commissioning 6 7 Decommissioning and Removal 6 8 Inspection and Maintenance 6 9 Testing 6 10 Technical Data 8 11 Index 9 12 Pulser 11 13 Thermowell...

Страница 4: ... transit you should notify the shipper immediately file a claim with the carrier and notify your Elster supplier Damage to internal components may occur without visible external damage All new meters should be inspected and checked for free rotation of the impellers by lightly blowing into the inlet of the meter This slight air pressure should cause the impellers to rotate freely and come to a stop...

Страница 5: ...ex end of the meter 1 Ensure gas valves are closed and meter and piping are depressurized WARNING Failure to depressurize the meter prior to removing meter and or components could result in personal injury and or property damage 2 Remove oil fill plug in the counter end case cover using a 5mm hex key Figures 5 and 6 3 Using the supplied syringe and oil slowly add oil until it is 1 16 of the center ...

Страница 6: ...or 1 to 2 minutes to verify proper operation If the index does not start registration or if you hear knocking or scraping sounds coming from the meter stop the flow and follow appropriate decommissioning procedures before removing the meter from the line g If operation is satisfactory gradually open the meter s outlet valve to the full open position h Slowly close the bypass valve i Check the meter...

Страница 7: ... never left in a plug for a period of hours or days Severe deformation of the valves may occur if the probe is left in the plug for a long period of time b Differential Pressure Testing Typically when proving a meter both the meter pressure and meter differential pressure are used and recorded The RABO meter differential pressure ports are not full bore and most temperature probes will not fit thr...

Страница 8: ...0 40 50 60 75 100 150 175 250 290 0 0 0 1 0 3 0 7 1 4 2 1 2 8 3 4 4 1 5 2 6 9 10 3 12 1 17 2 20 0 100 110 130 160 230 300 370 430 500 600 770 1 110 1 270 1 780 2 050 3 500 3 900 4 600 5 800 8 200 10 500 12 900 15 300 17 700 21 200 27 200 39 100 45 000 62 800 72 300 5 500 6 100 7 200 9 100 12 800 16 600 20 300 24 000 27 800 33 400 42 700 61 400 70 700 98 700 113 700 160 170 200 260 360 470 570 680 ...

Страница 9: ... factor shown on the index face plate In the example on the next page the reading would be 1357900 cubic feet Figure 10 RABO Rotary Gas Meter 08 Elster Instromet c Dimensions and Weights b How to Read 11 Index ANSI Class 125 150 flat face flange connection A B C D E F G Nom Pipe Size Bolt Size H Bolts Flange Bolt Circle J Shipping Weight Carton Size in mm in mm in mm in mm in mm in mm in mm in mm ...

Страница 10: ...e change gear from the damaged index to the replacement Figures 14 and 15 Remove the change gear on the damaged index Pry the locking collar off with a knife blade or other sharp object Unscrew the change gear WARNING Each meter size uses a common index that has unique colored gears Interchanging colored gears will result in inaccurate readings Ensure the replacement index has the same color gears...

Страница 11: ... index cover 11 Install security seals LOCKING COLLAR CHANGE GEAR INDEX Meter Gear Color 3 5M G65 White 5 5M G100 Dark Green 9M G160 Green 14M G250 Red Table 1 LOCKING COLLAR CHANGE GEAR SUPPORT HOLE SUPPORT HOLE Figure 14 Change gear removal 12 Pulser All RABO meter indexes can be easily outfitted with a pulse output device to interface with auxiliary equipment Installation of a pulser is quick an...

Страница 12: ... Screw the thermowell into the meter and tighten to 18 ft lbs 8 Re pressurize the meter as instructed in Start up Commissioning see section 6 Figure 21 Auxilary equipment mounted ACCESSORY Figure 18 Auxiliary ports 13 Thermowell All RABO meters come equipped with two 2 NPT auxiliary ports on the meter body Figure 18 which can be used for sensing pressure and temperature of the flowing gas A thermo...

Страница 13: ...he posts in the index base plate 2 Ensure the shaft on the magnet holder aligns with the support hole on the index frame Figure 24 Figure 24 ID retaining screws INDEX RETAINING SCREW SUPPORT HOLE ON BACK SIDE INDEX RETAINING SCREW INDEX RETAINING SCREW 3 Tighten the three screws until snug Do not overtighten a Each screw should have a 2mm thick retaining washer to space the ID gearing and index as...

Страница 14: ...ent should be pipe or wall mounted adjacent to the meter Elster provides customized brackets for commonly used equipment Figure 32 Please contact your local Elster representative for details Figure 26 Support bracket attachment 3 5M 5 5M Horizontal Flow 3 5M 5 5M Vertical Flow 2 Using a 5mm Allen wrench loosely install two M6 socket head cap screws through the support bracket into the meter case c...

Страница 15: ...ng Impellers out of time Retime impellers Impellers contacting body Rotate manually to verify impellers spin freely Low registration Upstream or bypass leak Check all valves for leakage Non registration Broken or binding index odometer Replace odometer Obstruction in meter Remove meter remove obstructions flush meter 15 Troubleshooting probe and leading threads to ensure no pipe dope enters the met...

Страница 16: ...ms and solutions for the safe control and delivery of natural gas across the globe Trusted Brands Elster American Meter Company LLC Elster Perfection Corporation Elster Instromet Elster Canadian Meter Company LLC Elster Gas Depot Elster Meter Services Elster American Meter Company LLC 2221 Industrial Road Nebraska City NE 68410 USA T 1 402 873 8200 F 1 402 873 7616 www elster com gas 2014 by Elste...

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