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P7810A-D PRESSURETROL® CONTROLLER

65-0268—1

4

Controller next to the pressure gauge in the 

manufacturer-provided fitting on the boiler. See Fig. 2 and 4. 

Mount at a remote location to avoid excessive vibration, or 

mount in a special mounting on a low water cutoff.

IMPORTANT

1. Locate the P7810 Pressuretrol® Controller where 

ambient temperature does not exceed 140°F (60°C).

2. Use pipe compound sparingly to avoid clogging the 

hole in the pipe or the sensor element fitting.

3. Do not hand tighten the controller connection by 

holding the case. Use a wrench on the flats of the 

sensor fitting to avoid leaks and damage to the case.

4. Level the controller for appearance.

5. Install the P7810 where the relative humidity never 

reaches the saturation point. The P7810 is designed 

to operate in a maximum 85 percent relative 

humidity, continuous, noncondensing moisture 

environment. Condensing moisture can cause a 

shutdown.

6. Do not install the P7810 where it could be subjected 

to vibration in excess of 0.5G continuous maximum 

vibration.

7. The P7810 is not designed to be weather tight. If 

installed outdoors, protect the P7810 with an 

approved weather-tight enclosure.

CAUTION

Equipment Damage Hazard.

Incorrect installation of the  L404 Pressure 

Controller can damage the equipment and may 

require boiler replacement.

Install the L404C Pressuretrol® as shown in Fig. 2 and 

3 to prevent equipment damage.

Fig. 2. Connecting P7810A,B Pressuretrol® Controller to 

steam boiler.

Fig. 3. Right and wrong mounting of steam trap (siphon 

loop) for the L404 Pressuretrol® Controller, with 

approximate dimensions in in. (mm).

Mounting

Make all pipe connections in accordance with applicable local 

standards. Use parallel jaw wrench to tighten P7810 

Controller hexagonal fitting to avoid leaks and damage to the 

case.

Mounting P7810 Controller Next to Pressure Gauge

To mount the P7810 Pressuretrol® Controller next to the 

pressure gauge:

1.

Remove the pressure gauge.

2.

Replace the gauge with a siphon loop with tee 

connector on top.

Fig. 4. Connecting P7810C,D Pressuretrol® Controller to 

steam boiler.

P7810A,B

L404C

LIMIT

L91

GAUGE

MOD.

BOILER

M4879B

SIPHON
LOOP

4-1/2 TO 5-1/2

(114.3 TO 139.7)

BOILER

14026
STEAM TRAP
(SIPHON LOOP)

TEE

PRESSURE
GAUGE

PRESSURE
CONTROLLER

M8934A

1

1

1/4 IN. BLACK IRON PIPE WITH 1/4 - 18 NPT EXTERNAL 
TRHEADS ON BOTH ENDS. BEND THE STEAM TRAP 
(SIPHON LOOP) TO LEVEL THE CONTROLLER.

CORRECT

BOILER

2-1/4 
(57.2) 
DIA.

INCORRECT

P7810C,D

GAUGE

BOILER

M11891

Содержание Pressuretrol P7810A

Страница 1: ...rode the pressure sensing element Models available with on off control function on off control and modulate high limit and modulate and on off control and safety high limit functions Models available in 15 150 and 300 psi 103 1034 and 2069 kPa maximum setpoints LED indicators show power call for heat function and lockout status Clear cover allows setpoint and differential to be read but not adjust...

Страница 2: ...ntact Ratings a P7810C D models only Sensor Material 304 stainless steel Pressure Connector P7810A B 1 4 in NPT P7810C D 1 2 in NPT Case Material Plastic Electrical Terminations Screw terminals Accuracy 4 0 percent full scale output operating range over operating temperature Environmental Ratings Operating Temperature Range 32 F to 140 F 0 C to 60 C Storage Temperature Range 20 F to 150 F 29 C to ...

Страница 3: ...fore removing old control 3 Follow all installation and checkout procedures for safe installation IMPORTANT Do not remove the overpressure inlet seal until ready to connect piping to prevent contamination of inlet Location Install the P7810 Pressuretrol Controller above the boiler water line when used with steam boilers Connect the siphon loop part number 14026 for P7810A B 209731A for P7810C D or...

Страница 4: ...with an approved weather tight enclosure CAUTION Equipment Damage Hazard Incorrect installation of the L404 Pressure Controller can damage the equipment and may require boiler replacement Install the L404C Pressuretrol as shown in Fig 2 and 3 to prevent equipment damage Fig 2 Connecting P7810A B Pressuretrol Controller to steam boiler Fig 3 Right and wrong mounting of steam trap siphon loop for th...

Страница 5: ...onnect may be involved All wiring must comply with applicable electrical codes ordinances and regulations Use NEC Class 1 line voltage wiring For normal installation use moisture resistant No 14 wire maximum size allowed suitable for at least 167 F 75 C or 194 F 90 C for Flame Safeguard Primary Controls Use shielded wire for 4 to 20 mA modulating output and terminate the shield to earth ground Do ...

Страница 6: ...1 2 12 13 15 14 R B W 4 TO 20mA ALARM FIELD WIRING 2K1 1K1 DEVICE WIRING OUTPUT 3K1 14 LOW FIRE 15 MODULATE 13 COMMON 8K1 8K2 9K2 9K1 AUTO MAN 66 5 OHM 237 OHM 12 HIGH FIRE 7800 SERIES PROGRAMMER W M20568C R B MODUTROL IV MOTOR CONTROLLER P7810 4 2O mA SERIES 90 1K OHM 7800 SERIES SHOWN REFER TO SPECIFICATIONS PACKED WITH THE PROGRAMMER FOR WIRING OF OTHER PRIMARY SAFETY CONTROLLERS 1 1 LOW FIRE 1...

Страница 7: ...ferential setting This cycle continues until power is removed opening the relay See Fig 11 Fig 11 P7810 on off control function versus pressure Modulate Control Function P7810B C Only When the pressure decreases to or below the modulation setpoint the current is 20 mA The current remains constant at all pressures below the modulation setpoint The modulation range is an additive value to the modula...

Страница 8: ...ed Stop Limit Value P7810C D CAUTION Equipment Damage Hazard Exceeding pressure vessel limits can damage equipment The Maximum Fixed Stop Limit pressure setting must not exceed the maximum working pressure rating of the pressure vessel Adjust the Maximum Fixed Stop Limit setting to maximum working pressure rating that is stamped on the pressure vessel by the manufacturer IMPORTANT The Maximum Fixe...

Страница 9: ...g fault code until the reset switch is released Both LEDs turn on after three seconds indicating the Maximum Fixed Stop Limit Value has been stored Wait for up to 30 seconds for a release Enter lockout after 30 seconds The green LED turns off and the yellow LED turns on waiting until the reset switch is released Both LEDs turn on Wait for up to 30 seconds for a release Lockout after 30 seconds If ...

Страница 10: ...te Control P7810B C Only The P7810B C adds 4 to 20 mA modulation output and uses two additional potentiometers The pressure sensor output is fed to an error and gain amplifier to perform the modulation determined by the control potentiometer settings The potentiometer knobs mounted on the P7810B C face adjust the current output for a given set of pressures The modulation range is an additive value...

Страница 11: ...form these tests the boiler pressure should be near the middle of the P7810 pressure range 2 Turn the P7810 limit setpoint knob fully clockwise to make sure this limit does not interfere during steps 4 and 5 This setting must return to the proper operating position when returning the system to normal operation 3 Check the control setpoint and control differential 4 Set the control differential kno...

Страница 12: ...obs to the required operating position 2 Press the reset button to clear the safety lockout condition 3 Start the system and observe the operation through at least one complete cycle to make sure the P7810 functions properly as described in the Operation section TROUBLESHOOTING WARNING Electrical Shock Hazard Can cause severe injury death or property damage Line voltage is present at the P7810 and...

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