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Honda Motorcycle & Scooter India Pvt. Ltd.

CB Hornet 160R

EVAPORATIVE EMISSION

CONTROL SYSTEM

This vehicle is equipped with evaporative

emission (EVAP) canister, which is designed

to keep gasoline from evaporating into the

atmosphere. Rather than venting a gas

tank to the atmosphere.
If the problem occurs, contact your Honda

dealer.

(1)

(1) Fuel Tank
(2) Canister
(3) One Way Valve

(2)

(3)

Petrol Containing Alcohol

If you decide to use a petrol containing

alcohol (gasohol), be sure it’s octane rating

is at least as high as that recommended by

Honda.
• When certain types of petrol containing

alcohol are used, problems such as

hard starting, poor performance, etc.

may occur.

• If you notice any undesirable operating

symptoms while using a petrol that

contains alcohol, or one that you think

contains alcohol, try another station or

switch to another brand of petrol.

• When a problem resulting from the

use of petrol containing alcohol occurs,

contact your Honda dealer.

Adulterated fuel not to be used. It

causes damage to the engine parts and

considered as misuse, damage caused

by misuse is not covered under Honda

warranty.

WARNING

Содержание CB Hornet 160R

Страница 1: ...Honda Motorcycle Scooter India Pvt Ltd...

Страница 2: ...Honda Motorcycle Scooter India Pvt Ltd...

Страница 3: ...DE THE VEHICLE As you read this manual you will find information that is preceded by a symbol This information is intended to help you avoid damage to your vehicle other property or the environment Wh...

Страница 4: ...ion to the safety messages that appear throughout the manual This manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold All information in this...

Страница 5: ...cators 10 MAJOR COMPONENTS 14 Important Information to operate this vehicle Suspension 14 Brakes 15 Clutch 18 Fuel 19 Page Evaporative Emission Control System 21 Engine Oil 22 Tyres 23 ESSENTIAL INDIV...

Страница 6: ...e 41 Tool Kit 44 Color Code 44 Engine Oil 44 Crankcase Breather 46 Spark Plug 47 Idle Speed 48 Throttle Operation 49 Page Air Cleaner 50 Drive Chain 51 Drive Chain Slider 56 Front and Rear Suspension...

Страница 7: ...igh temperature for the chemical reactions to take place It can set on fire any combustible materials that come near it Mark your vehicle away from high grasses dry leaves or other flammables A defect...

Страница 8: ...icle You must use your own good judgment You will find important safety information in a variety of forms including Safety labels on the vehicle Safety messages preceded by a safety alert symbol and o...

Страница 9: ...other protective apparel page 4 Make Yourself Easy to be Visible Some riders do not see vehicles because they are not looking for them To make yourself more visible wear bright reflective clothing pos...

Страница 10: ...inst head injuries A helmet should fit your head comfortably and securely A bright colored helmet can make you more noticeable in traffic as can reflective strips An open face helmet offers some prote...

Страница 11: ...nd modifications Loading How much weight you put on your vehicle and how you load it are important to your safety Anytime you ride with a Pillion rider or cargo you should be aware of the following in...

Страница 12: ...ations Modifying your vehicle or using non Honda accessories can make your vehicle unsafe Before you consider making any modifications or adding an accessory be sure to read the following information...

Страница 13: ...ion Such changes could seriously impair your vehicle s handling stability and braking making it unsafe to ride Removing or modifying your lights mufflers emission control system or other equipment can...

Страница 14: ...ew Mirror Rear View Mirror Clutch Lever Turn Signal Switch Horn Button Fuel Filler Cap Starter Button Front Brake Lever Front Brake Fluid Reservoir Passing light Switch Speedometer Headlight Dimmer Sw...

Страница 15: ...1 Main Fuse 3 Footpeg 12 Seat Lock 4 Pillion Rider Footpeg 13 License Plate Lamp 5 Storage Compartment 14 Battery 6 Air Cleaner 15 Side Stand 7 Kickstarter 16 Center Stand 8 Reflector 17 Gearshift Ped...

Страница 16: ...your dealer when ordering replacement parts The Frame Number 1 is stamped on the right side of the steering head The Engine Number 2 is stamped on the left side of the crankcase Record the numbers her...

Страница 17: ...or Green Flashes when turn signal hazard switch operates 8 Neutral Indicator Green Indicate when the transmission is in neutral 9 Anti lock Brake System ABS Indicator for ABS This indicator normally c...

Страница 18: ...Last Band 2 it shows the less fuel in the tank Turn the fuel valve to the RES position and you should refill the tank as soon as possible The amount of fuel left in the tank with the vehicle set uprig...

Страница 19: ...button when the display reaches the desired hour The minute display will be flashing 5 To set the minute press the SET button until the desired minute appears Quick setting press and hold the SET but...

Страница 20: ...he ignition switch is turned to the ON position and goes OFF when your speed reaches approximately 10 km h If the indicator behave in one of the following ways you may have a serious problem with the...

Страница 21: ...uid leaks If the brake lever free travel becomes excessive and the brake pads are not worn beyond the recommended limit page 60 there is probably air in the brake system and it must be bleed Visit you...

Страница 22: ...nd 2 Measure the distance the Rear Brake Pedal 1 moves before the brake starts to take hold Free play should be 20 30 mm 0 8 1 2 in 1 Rear Brake Pedal 2 Rear Brake Adjusting Nut 3 Brake Arm Joint A De...

Страница 23: ...sc brake With the vehicle in a side right position check the fluid level It should be above the LOWER Level Mark 1 If the level is at or below the LOWER level mark check the brake pads for wear page 6...

Страница 24: ...ever 2 Start the engine pull in the clutch lever and shift into gear Make sure the engine does not stall and the vehicle does not creep Gradually release the clutch lever and open the throttle The veh...

Страница 25: ...position fuel cannot flow from the tank to the carburetor Turn the valve to OFF position whenever the vehicle is not in use RES With the fuel valve in this RES position fuel will flow from the reserv...

Страница 26: ...aps closed and locks Remove the key Petrol is highly flammable and explosive You can be burned or seriously injured when handling fuel Stop the engine and keep heat sparks and flame away Refuel only o...

Страница 27: ...ohol be sure it s octane rating is at least as high as that recommended by Honda When certain types of petrol containing alcohol are used problems such as hard starting poor performance etc may occur...

Страница 28: ...utes 2 Stop the engine and put the vehicle on its center stand on level ground 3 After 2 3 minutes remove the oil filler cap dipstick wipe it clean and reinsert the oil filler cap dipstick without scr...

Страница 29: ...ovides the best combination of handling tread life and riding comfort Generally under inflated tyres wear unevenly adversely affect handling and are more likely to fail from being overheated Over infl...

Страница 30: ...edded objects Inspection Whenever you check the tyre pressures you should also examine the tyre treads and side walls for wear damage and foreign objects Look for Bumps or bulges on the side of the ty...

Страница 31: ...ing tyre inflation and maintenance WARNING Tyre Replacement The tyres that came on your vehicle were designed to match the performance capabilities of your vehicle and provide the best combination of...

Страница 32: ...oval LOCK steering lock Steering is Locked Engine and lights cannot be operated Key can be removed OFF Engine and lights cannot be operated Key can be removed ON Engine can be operated Turn signal pas...

Страница 33: ...ch will activate all turn signals at the same time The hazard lights indicate to other drivers around you that you are in trouble or having problems with your vehicle LEFT HANDLEBAR CONTROLS Automatic...

Страница 34: ...urn Press to turn signal OFF Horn Button 4 Press the button to sound the horn FEATURES Not required for operation STEERING LOCK To lock the steering turn the handlebar all the way to the left or right...

Страница 35: ...Lock 3 and turn it clockwise Installation 1 Align the Front Prongs 4 under the front of the seat with the Recess 5 under the frame cross member and locating the Rear Prongs 6 on the bottom of the seat...

Страница 36: ...side cover Bosses 3 from the Grommets 4 3 Slide Left Side Cover 5 backward and remove it carefully from Slots 6 Installation Installation can be done in the reverse order of removal HEADLIGHT AIM VER...

Страница 37: ...6 Slots 1 5 4 6 2 2 3 DOCUMENT BAG The Documents Bag 1 is in the Document Compartment 2 on the reverse side of the Seat 3 The owner s manual and other documents should be stored in the document bag Wh...

Страница 38: ...o take a few moments before each ride to walk around your vehicle and check its condition If you detect any problem be sure you take care of it or have it corrected by your Honda dealer Improperly mai...

Страница 39: ...talytic converter in your vehicle s exhaust system avoid extending idling and the use of leaded petrol Your vehicle s exhaust contains poisonous carbon monoxide gas High levels of carbon monoxide can...

Страница 40: ...he kickstarter Kick from the top of the stroke through to the bottom with a rapid continuous motion 3 Immediately after the engine starts operate the choke knob to keep fast idle 1 Choke Knob A Fully...

Страница 41: ...tart Wait for 10 seconds then follow the starting procedure Use the kickstarter To clear a flooded engine turn OFF the ignition switch and move the choke knob to fully OFF B Open the throttle fully an...

Страница 42: ...he wheel or braking effectiveness will be reduced and control of the vehicle be difficult BRAKING Your vehicle is equipped with a hydraulically activated disc brake in front and mechanically hydraulic...

Страница 43: ...Always use the recommended front rear tyres and sprockets to ensure correct ABS operation Important Safety Reminders Independent operation of only the brake lever or brake pedal reduces stopping perfo...

Страница 44: ...eness PARKING 1 After stopping the vehicle shift the gear into neutral turn the fuel valve OFF turn the handlebar fully to the left right turn the ignition switch OFF LOCK the handlebar and remove the...

Страница 45: ...use If your vehicle overturns or becomes involved in a crash be sure your Honda dealer inspects all major parts even if you are able to make some repairs Improperly maintaining this vehicle or failing...

Страница 46: ...urns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sur...

Страница 47: ...ped technicians Your Honda dealer meets all of these requirements Should be serviced by your Honda dealer unless the owner has the proper tools and service data and is mechanically qualified Refer to...

Страница 48: ...E OPERATION I I I I I I I 34 AIR CLEANER NOTE 2 R R 50 CRANKCASE BREATHER NOTE 3 C C C C C C 46 SPARK PLUG I R I R I R 47 VALVE CLEARANCE I I I I I I ENGINE OIL I R R R R R R R R 44 ENGINE OIL STRAINE...

Страница 49: ...BRAKE SHOES PADS WEAR for Drum I I I I I I I I BRAKE SYSTEM for Disc I I I I I I I I 15 18 BRAKE SYSTEM for Drum I I I I I I I I I 15 18 BRAKE LIGHT SWITCH I I I I I I I HEAD LIGHT AIM I I I I I I I...

Страница 50: ...lor table is attached below It is useful during ordering the replacement parts S No Color Color code 1 Mat Axis Gray Metallic NH 303M 2 Sports Red R 321 3 Athletic Blue Metallic PB 396M 4 Dazzle Yello...

Страница 51: ...f a torque wrench is not used for this installation visit your Honda dealer as soon as possible to verify proper torquing Change the engine oil with the engine at normal operating temperature and the...

Страница 52: ...oil leaks CRANKCASE BREATHER Refer to the Safety Precautions on page 40 1 Remove the left side cover page 30 2 Remove the Crankcase Breather Tube Plug 1 from the tube and drain deposits into a suitab...

Страница 53: ...g in by hand to prevent cross threading 1 Spark Plug Cap 2 Spark Plug Wrench 2 1 NOTICE 1 Disconnect the Spark Plug Cap 1 from the spark plug 2 Clean any dirt from around the spark plug base Remove th...

Страница 54: ...tightened spark plug can damage the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged IDLE SPEED Refer to the Safety Precautions on page 40 The e...

Страница 55: ...TION Refer to the Safety Precautions on page 40 1 Check for smooth rotation of the throttle grip from the fully open to the fully closed position at both full steering positions 2 Measure the throttle...

Страница 56: ...eas 1 Remove the seat page 29 2 Remove the Screws 1 and Air Cleaner Cover 2 3 Take out the Air Cleaner Element 3 and replace 4 Viscous type air filters should be replaced Do not reuse it by cleaning 5...

Страница 57: ...7 Install the removed parts in the reverse order of removal CAUTION DRIVE CHAIN Refer to the Safety Precautions on page 40 This vehicle is equipped with seal type chain The service life of the drive c...

Страница 58: ...veral times at different positions Drive chain slack should remain constant If the chain is slack only in certain sections some links are kinked and binding kinking can be eliminated by lubrication 1...

Страница 59: ...transmission in neutral and the ignition switch OFF 2 Loosen the Rear Axle Nut 1 3 Loosen the Drive Chain Lock Nuts 2 4 Turn both Drive Chain Adjusting Nuts 3 an equal number of turns until the correc...

Страница 60: ...wheel to adjust drive chain slack Check rear brake pedal free play and adjust as necessary page 16 Cleaning and Lubrication This vehicle is equipped with seal type chain hence proper care needs to be...

Страница 61: ...Saturate each chain link joint so that the lubricant penetrates between the link plates pins bushings seals and rollers Drive Chain Wear Check the Drive Chain Wear Indicator Label 1 attached on the l...

Страница 62: ...Slider 2 Wear Limit Cutout FRONT AND REAR SUSPENSION INSPECTION Refer to the Safety Precautions on page 40 1 Check the front fork assembly by locking the front brake and pumping the fork up and down v...

Страница 63: ...ean engine oil 1 Side Stand Spring 1 WHEEL REMOVAL Refer to the Safety Precautions on page 40 For ABS only When removing and installing the wheel be careful not to damage the wheel speed sensor and pu...

Страница 64: ...e axle pinch bolt on the left fork leg to the specified torque Axle pinch bolt torque 22 N m 2 2 kgf m 16 lbf ft After installing the wheel apply the brake several times and then check if the wheel ro...

Страница 65: ...Rear Brake Adjusting Nut 3 Brake Rod 4 Brake Arm 5 Drive Chain Lock Nut 6 Drive Chain Adjusting Nut 2 Remove the rear axle nut 3 Remove the Drive Chain 1 from the driven sprocket by pushing the rear...

Страница 66: ...eely If a torque wrench was not used for installation visit your Honda dealer as soon as possible to verify proper torquing Improper torque may lead to loss of braking capacity BRAKE PAD WEAR Refer to...

Страница 67: ...is worn to the wear indicator grooves replace both pads as a set Visit your Honda dealer for this service 1 2 4 3 1 Arrow Mark 2 Brake Arm 3 Reference Mark 4 Brake Panel the reference mark on full app...

Страница 68: ...ING This symbol on the battery means that this product must not be treated as household waste Battery contains lead which is a hazardous material and if improperly disposed can be harmful to the envir...

Страница 69: ...oad in the electrical system Visit your Honda dealer for repair Blown Fuse NOTICE Never use a fuse with a different rating from that specified Serious damage to the electrical system or a fire may res...

Страница 70: ...below the starter magnetic switch 4 Install the left side cover and the seat 1 Main Fuse 2 Wire Connector 3 Starter Magnetic Switch 4 Spare Main Fuse 2 3 4 1 STOPLIGHT SWITCH ADJUSTMENT Refer to the S...

Страница 71: ...h your bare hands clean it with a cloth moistened with alcohol to prevent its early failure Be sure to turn the ignition switch OFF when replacing the bulb Do not use bulbs other than those specified...

Страница 72: ...nds after ignition switch OFF with dimmer switch is High position Hi beam indicator will instantly flashes one time Headlight Characteristics If dimmer switch is operated from High to Low within 3 sec...

Страница 73: ...over 1 by removing the Screws 2 2 Remove the Bulb 3 without turning 3 Install a new bulb in the reverse order of removal 1 2 3 1 Turn Signal Lens 2 Screw 3 Bulb Front Rear Turn Signal Bulb 1 Remove th...

Страница 74: ...quently with fresh water Take care to keep brake fluid or chemical solvents off the vehicle They will damage the plastic and painted surfaces The inside of the headlight lens may be clouded immediatel...

Страница 75: ...ed with in winter and the seawater becomes the cause which rust occurs in Wash your vehicle by the following point after it runs through such a place 1 Clean the vehicle using cool water page 68 Do no...

Страница 76: ...oil 6 Lubricate the drive chain page 54 7 Inflate the tyres to their recommended pressures Place the vehicle on blocks to raise both tyres off the ground 8 Cover the vehicle don t use plastic or other...

Страница 77: ...0 US qt 0 9 lmp qt After disassembly 1 2 L 1 3 US qt 1 1 lmp qt Fuel tank 12 0 L 3 17 US gal 2 63 lmp gal Fuel tank reserve 1 5 L 0 39 US gal 0 32 Imp gal Passenger capacity Operator and one pillion...

Страница 78: ...RANSMISSION Primary reduction 3 136 Gear ratio 1st 3 076 2nd 1 789 3rd 1 300 4th 1 066 5th 0 916 Final reduction 3 133 ELECTRICAL Battery 12V 4Ah Generator 0 14 kW 5 000 min 1 rpm LIGHTS Head light LE...

Страница 79: ...NOTE Battery Warranty is applicable from 21 months from Date Of Charging at manufacturer or 18 Months from the Date Of Sale or 20000 Kms whichever is earlier In all such cases the decision of the res...

Страница 80: ...al 2 Normal maintenance operations like valve adjustment cleaning of fuel system engine tune up or such other adjustments 3 HMSI does not warrant normal wear and tear items like brake pad brake shoes...

Страница 81: ...ition or race and or for attempting to set up any kind of record HMSI reserves the right to make any changes in design or to add any improvement on the vehicle at any time without incurring any obliga...

Страница 82: ...eler the emission warranty period is 30 000 kms or 3 years whichever is earlier 3 Warranty claim for the components under Emission warranty will be admitted for a prima facie examination in the event...

Страница 83: ...e condition within the scope and limit of the product warranty The consumables shall be charged as per actuals during such repairs or replacement of parts 9 All the parts removed for replacement under...

Страница 84: ...an officer as referred to in sub rule 2 of Rule 116 of the Central Motor Vehicle Rules f Produces the Owner s Manual and Log book for verification details g Produces receipts covering maintenance of...

Страница 85: ...ITS 1 This emission warranty is in addition to product warranty and shall run parallel to the product warranty for the vehicle as per the scope and limit described in the Owner s Manual and all condit...

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