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____________________________________________________________User manual Homburg Drain Cleaner type Delta

© Copyright HOMBURG HOLLAND

74

11

MAINTENANCE INSTRUCTIONS

11.1 General

Observe all safety instructions as described in the safety chapter of this user manual.

To make the most out of this machine's high quality throughout its service life, it is
necessary to accurately follow all maintenance instructions below.

Operators are only allowed to carry out the maintenance and repair described in this
user manual. Other maintenance must be carried out by specialised personnel.

Maintenance must only be carried out by trained and appointed personnel that does not
use alcohol, medicines or drugs.

None of the substances on or in the machine are suitable for internal use.

Make sure during maintenance that no oil or grease is spilled on the flushing hose or
the drive wheels and the pressure rolls. That will cause slip when feeding in or out.

The settings and accesses sealed by the manufacturer must not be broken. If a seal is
broken, that automatically voids the manufacturer's product liability.

Only hoist the machine on the special hoisting points.

Make sure that nobody can start the machine during maintenance and repairs.
Therefore, you should fully unhitch the machine from the tractor.

Never weld on the machine without the manufacturer's written permission.

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Содержание Delta DE-M135

Страница 1: ...pe Delta DE M135 Serial Number Date 01 October 2011 Issue No DE 2 English Version C It Noarderfjild 21 9051 BM STIENS NL Postbus 5 9050 AA STIENS NL Tel 31 0 58 257 15 55 Fax 31 0 58 257 35 35 info ho...

Страница 2: ......

Страница 3: ...dan shafts 5 5 Working with the machine 5 6 Transport behind the tractor 5 7 Transport not behind the tractor 5 8 Service Maintenance and Repair 5 9 Hydraulic system 5 10 Safety warnings stickers 5 11...

Страница 4: ...hine 10 4 2 Coupling the hydraulic quick connect couplings to the tractor 10 4 3 Connecting electrically and mounting the rear lighting beam 10 4 4 At the working location 10 4 5 Feeding the flushing...

Страница 5: ...for users and maintenance technicians of the Homburg Drain Cleaner type Delta Therefore we expressly recommend to completely read and understand this user manual before taking the machine into use Do...

Страница 6: ...ser manual are SI units All non SI units are placed in brackets The numbered operating instructions must be carried out in that numerical sequence Use and maintenance instructions as supplied by manuf...

Страница 7: ...rage compartment see fig 15A If the user manual is missing or damaged or if pages are missing a new copy must be ordered from the manufacturer at once The following documents are available for the Hom...

Страница 8: ..._______________________User manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 7 Copyright HOMBURG HOLLAND Nothing in this publication may be multiplied in any way without the prior wri...

Страница 9: ...the machine is permitted The manufacturer is not liable for damage caused by use that is not described in this user manual If the machine does have to be used for a different purpose this requires the...

Страница 10: ...ce with the requirements of the Machine Directive of 14 June 1989 according to the laws of the member countries regarding safety of machines 89 392 EEC amended by the directives 91 368 EEC and 93 368...

Страница 11: ...anufacturer Visiting address of the manufacturer Telephone number of the manufacturer Fax number of the manufacturer e mail address of the manufacturer Company logo Machine type reference Serial numbe...

Страница 12: ...MBURG HOLLAND 11 On receipt of the machine fig 13 and the information below must completely be entered Pump Make Immovilli Type D135 Serial number ___________________ Cardan shaft Make Walterscheid Ty...

Страница 13: ...used by operating staff or maintenance staff older than 18 who have fully read and understood this user manual and who are familiar with the use of the machine In addition we recommend to follow a sho...

Страница 14: ...people must keep out of the machine s operating range Always inspect the area where the machine is going to be used height width bearing capacity embankments shoulders floors bridges risk of explosio...

Страница 15: ...ost care must be taken when hitching or unhitching the machine When hitching or unhitching the machine the tractor operating lever must be placed in such a position that it cannot inadvertently be mov...

Страница 16: ...of the universal cardan shaft is locked firmly in the rotating direction with the aid of lock chains Select the correct rpm for the cardan shaft before switching it on Check that there are no people o...

Страница 17: ...the tractor from the position intended for it Always ensure a good view of the work Always switch off the machine when you leave it and take the tractor ignition key with you WARNING In the area of t...

Страница 18: ...r diesel engine due to insufficient maintenance of the air filter or the crankcase ventilation system the machine and the tractor engine may get severely damaged due to a very high rpm If this happens...

Страница 19: ...cordance with the traffic regulations when using public roads Make sure the machine has been brought into transport position as prescribed by the manufacturer when using public roads with the tractor...

Страница 20: ...URG HOLLAND 19 5 7 Transport not behind the tractor Be aware of the total transport height flyovers etc Be aware of the total transport weight Never stand under a lifted machine Only use the special h...

Страница 21: ...manufacturer must not be broken If a seal is broken that automatically voids the manufacturer s product liability Always use the tools spare parts materials lubricants and operating procedures prescr...

Страница 22: ...Deposit used oil used grease and oil filters at the intended places in accordance with environmental regulations None of the substances on or in the machine are suitable for internal use Uncouple the...

Страница 23: ...ual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 22 The machine has a water pump equipped with a pressurised air filled accumulator Be very careful when working on this accumulator Work...

Страница 24: ...machine to prevent incorrect connection of the quick connect couplings If the quick connect couplings have been connected incorrectly all hydraulic operating functions are reversed e g up becomes down...

Страница 25: ...ckers fig 26 27 Warnings on the machine must be durable indelible and permanently present on the machine throughout the machine s service life If the warnings have been removed or have become illegibl...

Страница 26: ...____________________________________________________________User manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 25...

Страница 27: ...443 Hydraulic operating symbols art no 13461 Hoisting point art no 978439 Three point suspension point art no 978446 Forklift pick up point art no 13410 Air accumulator present in machine art no 13411...

Страница 28: ...provisions A Stickers see fig 26 and 27 B Pressure gauge Indicates the flushing water pump pressure in bar see fig 18 and fig 19 pt 15 C Safety mesh in reel Prevents limbs from getting caught in the r...

Страница 29: ...from getting caught in the rotating cardan shaft see fig 20 pt 10 H Support cardan shaft Prevents damage to the cardan shaft or its protective sleeve see fig 20 pt 05 K User Manual see Preface and fig...

Страница 30: ...s of this machine are see fig 19 rear 01 Transport support roller bend 02 Transport support roller bend 03 Knee 30 wells set option 04 Steel frame 05 Flushing water pump 06 Guide tube 2 m wells set op...

Страница 31: ...3 Overflow hose 34 Suction hose 35 End piece with nozzle 36 Guide basket option 37 Flushing hose 38 Roller bend bottom 39 Roller bend top 40 Hydraulic extension retraction cylinder 41 Hinge lock pin o...

Страница 32: ...____________________________________________________________User manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 31...

Страница 33: ...ump 02 Protective cover flushing water pump shaft 03 Suspension point three point suspension 04 Oil gauge glass filler cap flushing water pump 05 Cardan shaft support 06 Suspension point three point s...

Страница 34: ...____________________________________________________________User manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 33...

Страница 35: ...folded in and out with the aid of a hydraulic cylinder from vertical to horizontal position and back The guide arm can be extended and retracted with the aid of a second cylinder The flushing hose ca...

Страница 36: ...____________________________________________________________User manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 35...

Страница 37: ...m can only be unfolded to the right of the machine That means the drainpipes to be cleaned must always be kept to the right of the machine In areas without ditches in which the drainpipes end they end...

Страница 38: ...g Material flushing hose HPE Hard PolyEthylene Length flushing hose 300 m Diameter flushing hose 27 mm Wall thickness flushing hose 3 5 mm Drive flushing hose hydraulic Operating speed 20m min max Wat...

Страница 39: ...____________________________________________________________User manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 38...

Страница 40: ...nominal Pressure accumulator 0 7 MPa 7 bar Speed 350 550 rpm Input power 13 3 kW 18 hp Mass 27 5 kg Lubricating oil 1 85 litres SAE20 30 Maximum head 3 m 7 4 Technical requirements tractor Tractor mus...

Страница 41: ...to 90 Indoors as well as outdoors environment without dust and or gas explosion risk 7 6 Conversion table SI units ANSI units ANSI units SI units 1 kg 2 2046 lbs 1 lb 0 453592 kg 1 m 3 28 ft 1 ft 0 3...

Страница 42: ...fig 20 pt 13 Make sure the reel is not pressed in by slings or hoisting cables when hoisting it That can be achieved by using an equator WARNING Only hoist the machine on the hoisting eyes A forklift...

Страница 43: ...____________________________________________________________User manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 42 9 CONTROLS...

Страница 44: ...pring pressure Pull the lever forward to extend the arm Press the lever back to retract the arm D Speed control valve feeding in out flushing hose Rotate the control anticlockwise to the decrease the...

Страница 45: ...manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 44 F Flushing water pressure controller see fig 05 Screw setting is factory sealed at 3 5 MPa 35 bar Always use the top hook A G Press...

Страница 46: ...er anticlockwise to decrease the pressure on the feeding in out rolls of the flushing hose Rotate lever clockwise to increase the pressure on the feeding in out rolls of the flushing hose Combined Arm...

Страница 47: ...see fig 19 pt 32 and pt 46 This can be used to fix the roller bend before the drainpipe outflow when feeding in out the flushing hose Carabine hook steel cable see fig 19 pt 24 Coupled 2nd lever fold...

Страница 48: ...____________________________________________________________User manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 47...

Страница 49: ...__________________ Date check __________________________ Time start check ___________________________ _____________________________________________________________________ Check OK Not OK General dama...

Страница 50: ...ssary Presence suction basket Presence float Check that the two shut off valves are closed Presence and operation of Roller bends 2 Wells set pipe option Wells set knee 30 option Suction hose Overflow...

Страница 51: ...tre 04 Fill out the following formula _86400__ M L x Ax T L Length drainpipe metres A Drainpipe space in metres T Measured time seconds M Number of millimetres discharged per day For grass land maize...

Страница 52: ...f necessary equip the tractor with sufficient front weights 03 Make sure the machine is on a level surface 04 If necessary place guide shells on the lower link pins of the machine see fig 20 pt 3 and...

Страница 53: ...an shaft 10 3 3 Shortening the cardan shaft also refer to the instructions that came with the cardan shaft WARNING Apply the tractor parking break switch off the tractor engine and take the tractor ig...

Страница 54: ...d off sharp edges 10 Remove the synthetic and steel sawdust and filings 11 Coat the sliding splines with lubricating grease 12 Slide the two cardan shaft sections and the protective sleeve back togeth...

Страница 55: ...the lock 01 Slide the cardan shaft over the water pump shaft while holding the thinnest side of the protective sleeve down 02 Check that the spring tensioned catch of the cardan shaft sits in the rece...

Страница 56: ...hine back and forth a number of times before connecting or disconnecting the hydraulic quick connect couplings of the machine to from the tractor CAREFUL Take measures to prevent environmental polluti...

Страница 57: ...transport position 05 Check that the rotating light or flashing light if mounted for traffic approaching from the rear is clearly visible 06 Check the presence of the triangle Slow traffic 10 4 4 At t...

Страница 58: ...so the suction basket does not suck in used flushing water or in a water tanker If the head is too high or if there is no suction basket or if it is not clean the pump must not be activated 09 Make su...

Страница 59: ...taneously 15 Switch on the hydraulic control valve of the tractor 16 Bring the guide arm into stretched horizontal position with the central lever fig 21B 17 Place the hinge lock pin see fig 19 pt 41...

Страница 60: ...bend requires more attention 23 Drive the tractor a little forward or backward if the roller bend cannot be placed in front of the drainpipe 24 Apply the tractor parking brake 25 Manually guide the fl...

Страница 61: ...control valve fig 21D fully open 32 Pull the lever on the left fig 21A forward 33 Slowly turn the top speed control valve fig 21D clockwise never shut it Feed the flushing hose up to 2 metres into the...

Страница 62: ...et the cardan shaft speed About 400 rpm tractor 39 Wait until all air has disappeared from the transparent suction hose If the air does not disappear the pump does not suck properly or the suction hos...

Страница 63: ...l the lever on the left fig 21A forward 03 Slowly turn the top speed control valve fig 21D clockwise never shut it That controls the feeding in speed of the flushing hose into the drainpipe 04 Make su...

Страница 64: ...rol valve fig 21D fully open counterclockwise when the nozzle approaches the end of the drainpipe That stops feeding in the flushing hose 08 Directly put the water pressure controller open at the mome...

Страница 65: ...in the flushing hose as clean as possible to prevent slip and drive problems with the flushing hose Proceed as follows to achieve this WARNING The water pressure must never exceed 5MPa 50 bar 01 Slid...

Страница 66: ...s central position 10 Carefully take the tension open the hook clamp fig 05A off the water pressure controller 11 Switch off the cardan shaft tractor 12 Push the lever on the left fig 21A backward 13...

Страница 67: ...that the flushing hose is fully retracted between the rubber wheels as described above 02 Carefully take the tension open off the hook clamp fig 05A of the water pressure controller 03 Switch off the...

Страница 68: ...G HOLLAND 67 WARNING When folding in the guide arm there is risk that limbs get caught 09 Fold in the guide arm by pulling the central lever fig 21B forward 10 Fold the second guide arm section fully...

Страница 69: ...ironmental pollution due to spilling hydraulic oil 14 Check that all hydraulic levers of the machine are in central position 15 Disconnect the hydraulic quick connect coupling for the supply Red 16 Di...

Страница 70: ..._________________________________User manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 69 25 Check the presence of the triangle Slow traffic 26 Release the tractor parking brake 27 Dr...

Страница 71: ...ers of the machine back and forth a number of times before connecting or disconnecting the hydraulic quick connect couplings of the machine to from the tractor CAREFUL Take measures to prevent environ...

Страница 72: ...Drain Cleaner type Delta Copyright HOMBURG HOLLAND 71 09 Uncouple the top rod of the three point suspension from the machine fig 20 pt 06 10 Uncouple the lower lift arms of the three point suspension...

Страница 73: ...hose the end of the overflow hose and the water supply hose of the reel fig 24A in the bucket 07 Switch on the cardan shaft and let the flushing water pump take up the anti freeze mixture to prevent...

Страница 74: ...Drain Cleaner type Delta Copyright HOMBURG HOLLAND 73 13 Fill the two guide arm grease nipples fig 22A 14 Coat all exposed steel parts with grease 15 Check flushing water pump oil level The level must...

Страница 75: ...ntenance must only be carried out by trained and appointed personnel that does not use alcohol medicines or drugs None of the substances on or in the machine are suitable for internal use Make sure du...

Страница 76: ...cal causes or corrosion must be repaired as follows 01 Sand the location in question to the plain metal 02 Remove all dust and grease 03 Apply a zinc bearing primer 04 Let it dry completely 05 Sand th...

Страница 77: ...ain tension 1 Grease Mollub Alloy 777 1 Chain reel Drive Grease 1 Grease Mollub Alloy 777 1 Swivel points pressure controller Grease 6 Engine oil 5W30 Swivel points guide arm Grease 4 Grease Mollub Al...

Страница 78: ...Copyright HOMBURG HOLLAND 77 Part 8 hours or daily 40 hours or weekly 250 hours or monthly Qty per machine Material Method Dust covers quick connect coupling Check 2 Check presence and condition Hydr...

Страница 79: ...know what your nearest address is for minor and major maintenance and repairs ordering parts and getting technical advice you can ask the manufacturer for the telephone number of the current importer...

Страница 80: ...d Suction basket is fouled Suction basket connection defective Pump valves do not close properly Pressure in accumulator incorrect Submerge suction basket Clean suction basket Repair connection Repair...

Страница 81: ...the lever on the left fig 21A in its central position 02 Carefully take the tension open off the hook clamp fig 05A of the water pressure controller 03 Switch off the cardan shaft tractor 04 Switch of...

Страница 82: ...with diesel or petrol to prevent corrosion of the pump 08 Check the diaphragms 09 Replace the defective diaphragm Important Be sure there is no air left in the cylinder head after changing the diaphra...

Страница 83: ...and grease in the water pump Dispose of these in an environmentally sound manner as prescribed by the local authorities Accumulator in the water pump The gas pressure in the accumulator is high Only s...

Страница 84: ...ticker Danger of getting caught 11 Sticker No welding on the machine 12 Sticker Forklift lift point 13 Identification plate 14 Sticker Remove ignition key for maintenance 15 Storage space User Manual...

Страница 85: ...____________________________________________________________User manual Homburg Drain Cleaner type Delta Copyright HOMBURG HOLLAND 84 15 SUBJECT INDEX...

Страница 86: ...guide basket 31 guide shells 52 guide tube 30 handling properties 19 height 20 38 high pressure sprayer 76 hinge lock pin 31 47 59 67 hoisting eye 20 30 33 hoisting point 27 75 hook clamp 62 hose gui...

Страница 87: ...speed control valve 66 31 64 steam cleaner 76 steel cable 30 44 47 59 60 67 steel frame 30 sticker 25 stickers 28 49 storage compartment 6 suction basket 31 38 66 69 73 suction basket 58 suction hose...

Страница 88: ...w Is this publication complete yes no set up correctly yes no clear yes no well illustrated yes no Please circle where applicable Does this user manual satisfy your wishes How can this user manual be...

Страница 89: ...HOMBURG H O L L A N D 978439 BLAD 00 D elta APR IL2001 978446 1 341 0 1 341 1 1 341 2 978436 1 341 3 1 3461 978443 978434...

Страница 90: ...O PE RATO R S M AN U AL 1 3443 F O PE RATO R S M AN U AL 1 3441 G B O PE RATO R S M AN U AL 1 3440 N L 1 3491 1 341 9 40083 4091 2 40842 4501 1 1 3229 40981 401 67 4091 6 40846 4091 6 1 3701 42021 450...

Страница 91: ...BLAD 02 D elta April 2001 1 3323 45042 40041 45042 40840 40840 40909 1 3337 40039 1 3461...

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Страница 97: ...April 2001 1 3089 1 31 55 1 3091 1 3771 40841 1 3841 40981 1 3096 1 3095 40841 1 3093 40841 1 3987 1 3771 40060 1 3841 40841 1 31 1 2 1 3321 1 3771 40060 1 3841 40841 1 3047 1 3097 40060 1 31 01 4084...

Страница 98: ...2 4091 2 40842 1 3585 1 3586 4061 8 41 023 1 3584 1 3251 1 5528 4091 6 1 3253 4091 6 1 3335 1 3248 1 3256 1 3620 1 3620 1 3325 1 3226 40570 1 3226 40045 1 3746 1 3747 1 3745 1 3320 1 3730 1 3731 1 32...

Страница 99: ...4091 2 BLAD 06A D elt a April 2001 40842 1 3058 40807 4091 2 40080 1 3042 1 3729 1 3729 40085 40842 1 3726 1 3725 1 3726 1 3723 1 3534 40846 1 3250 1 3249...

Страница 100: ...1 2 3 8 1 3270 80 631 1 3 E W 1 2L 35 1 3943 63083 P3 1 2L T1 2L 1 3099 1 1 0 6321 1 69001 6321 0 631 1 3 90 631 1 3 W E 1 2LR1 2 63263 PS1 2LR 3 8 631 1 3 63053 E L 1 2L 6321 0 G E 1 2LR 1 2 1 3631 6...

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Страница 103: ...BLAD 09 D elta April 2001 1 1 021 37 62505 B1 01 3005 B1 024005 PO M P HASPE L 62505 62505 1 3267 B1 0241 1 0 1 3268...

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Страница 110: ...1 ITEM NO SW File Name File Name DESCRIPTION QTY 1 110 H0012 001 Verlengbuis 1 2 110 H0002 001 Rollenbocht deel II assy 1 3 110 H0003 001 Rollenbocht I assy 1 4 110 H0041 325 Adapter opbergsteun 2 Rol...

Страница 111: ...e DESCRIPTION QTY 1 110 H0005 001 Lassam 1 2 110 H0018 001 Spacer 18 3 110 H0019 001 Zeskantflensbout M8 x 20 DIN6921 8 8 EV 36 4 110 H0021 001 HPE rol 48 2 5 13771 HPE rol 60 16 6 110 H0017 001 Borgb...

Страница 112: ...acer 19 3 110 H0019 001 Zeskantflensbout M8 x 20 DIN6921 8 8 EV 38 4 110 H0017 001 Borgbout 1 5 110 H0021 001 HPE rol 48 1 6 13771 HPE rol 60 17 7 40981 Vleugelbout M12 x 025 1 8 110 13095 462 As 12 1...

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