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PIZZAS OF EIGHT PIZZA SYSTEMS

OPERATOR'S MANUAL

MODEL PC18

FOR SERVICE INFORMATION

U.S. AND CANADA CALL: 1-800-807-9054

24 HOURS/DAY 7 DAYS/WEEK

TABLE OF CONTENTS

UNCRATING AND INSPECTION

PAGE 1

ASSEMBLY AND INSTALLATION

PAGE 1, 2

STACKING INSTRUCTIONS

PAGE 3

OPERATION PAGE

COOKING PROCEDURES

PAGE 4

CLEANING PROCEDURES

PAGE 5, 6

TROUBLESHOOTING GUIDE

PAGE 6, 7, 8

MAINTENANCE PROCEDURES

PAGE 9, 10, 11

PARTS LIST

PAGE 12

DRAWINGS

ADJ. HEAT SHIELDS, FRONT VIEW

PAGE 2

UNLOAD TRAY

PAGE 2

HEAT REFLECTOR/CRUMB TRAYS

PAGE 5

REMOVING THE CONVEYOR BELT

PAGE 5

BELT SUPPORT SYSTEM

PAGE 5

DRIVE SYSTEM

PAGE 8

HEATER TUBE INSTALLATION

PAGE 9

COMPONENT ARRANGEMENT

PAGE 11

WIRING DIAGRAM

CONVEYOR BELT CLEANING PROCEDURES

PAGE 13

PAGE 14

2M-HG0106

REV. 5/4/2005

Содержание PC18

Страница 1: ... 4 COOKING PROCEDURES PAGE 4 CLEANING PROCEDURES PAGE 5 6 TROUBLESHOOTING GUIDE PAGE 6 7 8 MAINTENANCE PROCEDURES PAGE 9 10 11 PARTS LIST PAGE 12 DRAWINGS ADJ HEAT SHIELDS FRONT VIEW PAGE 2 UNLOAD TRAY PAGE 2 HEAT REFLECTOR CRUMB TRAYS PAGE 5 REMOVING THE CONVEYOR BELT PAGE 5 BELT SUPPORT SYSTEM PAGE 5 DRIVE SYSTEM PAGE 8 HEATER TUBE INSTALLATION PAGE 9 COMPONENT ARRANGEMENT PAGE 11 WIRING DIAGRAM...

Страница 2: ...by screwing into weld nuts as shown B Anti Skid pads are available at no charge and may be adhered to the foot section of each leg to prevent sliding Call the Holman Cooking Equipment Factory Service Team at 1 800 807 9054 for details CAUTION Use of these pads are not approved by the National Sanitation Foundation C Install unit in its operating position The load unload ends must be at least 6 fro...

Страница 3: ...sition Turn both heat controls and conveyor belt speed control to the maximum setting and check all heater tubes and conveyor for proper operation F Allow approximately 5 to 8 minutes for the fan cooling system to come on check the air intake area as noted below and be sure that there is a sufficient flow of air into the control box G If all heaters and conveyor system are operating properly switc...

Страница 4: ...f the oven 3 Mount external air duct on stacking spacer as shown below External air duct must be installed for cooling system of top unit to function properly 4 Screw cap screws 4ea into leg holes on top oven see fig 1 below 5 Place top oven on stacking spacer Cap screws will set into cut outs in top of stacking spacer to lock unit into position NOTE Air intake of top unit must fit over the intern...

Страница 5: ...allow approx 5 minutes for the oven to stabilize itself at the new settings COOKING PROCEDURES THE FOLLOWING SUGGESTED SETTINGS FOR THE VARIOUS PRODUCTS LISTED ARE INTENDED TO ASSIST THE USER OF THESE OVENS WITH ARRIVING AT THE CORRECT BALANCE OF HEAT AND SPEED SOME ADJUSTMENTS MAY STILL HAVE TO BE MADE TO BOTH HEAT AND SPEED DEPENDING ON THE PRODUCTS FRESHNESS AND OR THICKNESS AND DENSITY PRODUCT...

Страница 6: ...FF BEFORE SERVICING OR CLEANING UNIT A Remove load and unload trays daily as shown B Remove the crumb trays from both load and unload ends of the oven daily as shown above DO NOT CLEAN WITH CAUSTIC CLEANERS C For lightly soiled conveyor surfaces a damp cloth or scotch pad can be used without removing the conveyor belt daily D For heavily soiled conveyor surfaces disconnect and remove the conveyor ...

Страница 7: ...r at the outlet 2 Check to see that the unit is connected to power and Master On Off is switch to the ON position 3 Be sure RESET BUTTON is pushed in see below B UNIT WILL NOT HEAT CONVEYOR TURNS PROPERLY 1 Check to see if top and bottom heat controls have been turned to the maximum setting 2 Press heat limit reset button located on the front section of the control box as shown above If this react...

Страница 8: ...enter of the switch which is located as shown THE HEAT LIMIT SWITCH CAN BE ACTIVATED IF THERE IS NOT A PROPER AMOUNT OF AIR FLOW BEING GENERATED BY THE COOLING FAN IF THIS OCCURS 1 DISCONNECT UNIT FROM POWER SOURCE 2 Check to see if air intake area openings in bottom center of control box is free of dust grease or other obstructions 3 Check to see if crumb trays heat reflectors are in place NEVER ...

Страница 9: ...yor moves freely call the Holman Cooking Equipment Factory Service Team at 1 800 807 9054 as drive motor and or speed control may have to be replaced E CONVEYOR TURNS AT ONE SPEED REGARDLESS OF SPEED CONTROL SETTING 1 Call the Holman Factory Service Team at 1 800 807 9054 as conveyor speed control may have to be replaced refer to page 10 for instructions on replacing the speed control F COOLING FA...

Страница 10: ...t 6 GENTLY place new heater tube into unit 7 Replace heater tube retainers 8 Reconnect heater wires to terminal block connections 9 Replace side panels and test unit for proper operation Call the Holman Cooking Equipment Factory Service Team at 1 800 807 9054 B REPLACING FAN MOTOR 1 DISCONNECT UNIT FROM POWER SOURCE 2 Remove control box cover with fan motor 3 Unplug power supply cord from fan moto...

Страница 11: ...nd which lead is capped with white tape The new drive motor should use the same arrangement 5 Remove the four screws that hold the drive motor in place 6 Put the new motor in place and attach loosely with the four screws removed from step 5 7 Replace the sprocket onto the motor shaft then replace the drive chain onto the sprockets 8 Slide the drive motor until the drive chain has about 1 8 slack w...

Страница 12: ...he anti rotation tab in the slot as shown 5 Replace locking nut and control knob E REPLACING HEAT CONTROLS 1 DISCONNECT UNIT FROM POWER SOURCE 2 Remove the control box cover by removing the two screws and pulling down and out to the front 3 Remove the lock washers and nuts holding the mounting brackets in place as shown above in figure 3 4 Place the new control into position and replace mounting n...

Страница 13: ...ers This warranty does not apply to the non stick properties of such materials This warranty does not apply to Special Products but to regular catalog items only Star s warranty on Special Products is six 6 months on parts and ninety 90 days on labor This warranty does not apply to any item that is disassembled or tampered with for any purpose other than repair by a Star Authorized Service Center ...

Страница 14: ...MS OPERATOR S MANUAL MODEL PC18 Wiring Diagram Model PC18 Temp Probe Temp Probe Bottom Heat M CoolingFan Fan Control Main Power or Cordset Top Bottom M Pilot Light Conveyor Motor Speed Control High Limit Reset Power On Off L1 L2 Top Heat ...

Страница 15: ...8 240V 60Hz Left to Right Belt Travel 2U 200509 1 Drive Motor 208 240V 60Hz Right to Left Belt Travel GD 118060 1 Speed Control 2U 200561 1 Fan Motor 208 240V 60Hz 2R 200562 1 Fan Grill 2E 200566 1 Reset Switch GF 160009 1 Conveyor Belt PC18 GF 100709 1 Belt Support System PC18 GG 101419 1 Right Side Tray PC18 GG 100419 1 Left Side Tray PC18 2E 200574 1 Fan Switch GG 114250 9 Heater Tube Metal PC1...

Страница 16: ...nder by first removing screws as shown and lifting up and away from oven 3 Turn Master On Off Switch to the ON position and allow conveyor to advance until the three MASTER CLIPS are visible Turn the oven off and allow Conveyor Belt to cool before attempting to remove Master Clips 4 WARNING DISCONNECT UNIT FROM POWER SUPPLY OR TURN POWER OFF AT WALL BREAKER BEFORE PROCEDING TO NEXT STEP ...

Страница 17: ...veyor Belt 7 Begin at either side of the Conveyor Belt using a pair of Pliers and a flat tip Screwdriver Remove the first clip and repeat for remaining clips 8 Once Master Clips have been removed carefully open Conveyor Belt NOTE TO PREVENT DAMAGE TO ELEMENTS DO NOT LET GO OF CONVEYOR BELT MASTER ...

Страница 18: ...special attention to position of Conveyor Belt links for re installation of the Conveyor Belt 12 Clean interior of oven using a mild cleaner and damp cloth NOTE DO NOT SPRAY CLEANING SOLUTIONS INTO OVEN CAVITY 13 Reinstall Conveyor Belt by first lying belt along bottom of the oven cavity NOTE The smooth side of the belt must be installed to the outside away from the sprockets Next pull one end of ...

Страница 19: ...s shown below 15 Repeat steps from pictures 1 through 4 for remainder of Master Clips 16 Reinstall Tunnel Extender and Crumb Trays 17 Reconnect oven to power supply and check for proper operation IF ASSISTANCE IS REQUIRED CALL THE HOLMAN COOKING EQUIPMENT FACTORY SERVICE TEAM AT 1 800 225 3958 1 2 3 4 ...

Страница 20: ...STAR MANUFACTURING 10 Sunnen Drive St Louis MO 63143 U S A 800 807 9054 314 781 2777 Parts Service 800 807 9054 www star mfg com ...

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