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Hog Technologies Stripe Hog SK3000, Руководство по эксплуатации

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SK3000 Systems

WARNING

THE SK

3000

 IS A HEAVY PIEcE OF EqUIPMENT THAT cOULD 

cAUSE VEHIcLE DAMAGE AND/OR SEVERE INjURY OR DEATH 
IF IT IS NOT PROPERLY SEcURED AND SLIDES FORwARD 
OR OFF THE TRUcK OR TRAILER.  ALwAYS SEcURE THE 
SKID wITH PROPER cHAIN BINDERS AT EAcH TIE DOwN 
LOcATION OR   wITH THROUGH BOLTS OF THE qUANTITY, 
SIZE AND RATING REcOMMENDED BY HOG TEcHNOLOGIES.  
NEVER OPERATE THE TRUcK OR TRAILER IF THE UNIT IS NOT 

PROPERLY SEcURED TO THE VEHIcLE.

Weight Displacement and Lifting

The SK3000 is unique in that the entire unit is built 

on a 20’, skid-like platform.  It is designed to be 

lifted with two forklifts or a small crane.   It can 

quickly be loaded or unloaded from a flatbed truck 

chassis or trailer.  The empty weight is 22,600 lbs  

without the tractor loaded and 25,000 lbs with the 

tractor onboard.  A full fuel tank will add another 

715 lbs.  The gross weight when the SK3000 is 

full of fuel, water and waste can be as much as 

44,265 lbs, so it is always recommended to lift it 

with the clean water and waste tanks empty.

Before lifting the unit, make sure all water is re-

moved from the water and waste tanks.  Addition-

ally, debris should be dumped from the waste tank 

so it is completely empty.  Water and debris in the 

tanks changes the center of gravity, increases the 

weight of the unit and can make it unstable and, 

therefore, unsafe to lift.  

There are four designated lifting points in the 

skid for lifting the SK3000 by crane.  Only lift by 

attaching cables to these points. Their locations 

are marked in the photo above.  The lift points are 

also used to secure the unit to the truck chassis 

or trailer with chain binders.  Always make the 

crane has a lifting capacity greater than weight 

of the unit plus the fuel in the tank.

2.2  SK3000 Engine and Power Take-off

All systems are powered by the onboard diesel 

engine.  Engine power is transferred to the high 

pressure pump and vacuum blower by a clutch 

activated PTO and Heavy duty, carbon fiber belts 

and pulleys.  The components of the waterblast-

ing system are manually activated by the PTO and 

controlled by switches on the tractor control panel 

or levers on the Ground Hog unit.  

The engine control panel, mounted on the passen-

ger side near the water tank, controls the starting, 

running and stopping of the engine.  Fuses in the 

panel protect the ignition and electronic control 

LIFTING POINTS

Skid Lifting Points

Содержание Stripe Hog SK3000

Страница 1: ...3 K Operations Manual...

Страница 2: ...2...

Страница 3: ...Your Stripe Hog manual has been written to include a number of safety instructions to assure the safe operation and maintenance of your equipment These instruc tions are in the form of a General Safet...

Страница 4: ...vern ment to notify first time owners in the event any defect is discovered which creates a substantial risk of personal injury to the public It is essen tial that we have your warranty registration c...

Страница 5: ...aintenance of this equipment and provided with adequate supervision Before attempting to connect operate or repair this equipment thoroughly read these instructions and any safety warning or instructi...

Страница 6: ...used throughout the manual IMPORTANT NOTE Your Hog Technologies equipment uses internal combustion engines and flam mable fuel Every precaution has been taken by Hog Technologies to reduce the risks a...

Страница 7: ...l System 18 2 5 12 Volt DC Electrical System 19 2 6 SK3000 Onboard Hydraulic System 20 2 7 SK3000 Waterblasting Systems 21 2 8 SK3000 Vacuum System 30 Section 3 SK3000 Tractor Blasting System 3 1 SK30...

Страница 8: ...Pre Load 63 7 2 Caster Wheel Care Hog Head Assembly 76 7 3 Hydraulic Diverter Dump Valve Assembly Diagram 78 7 4 Manual Bypass Valve 80 Appendix A Drawings and Schematics JETSTREAM UHP PUMP FLUID END...

Страница 9: ...any waterblasting product Contact Hog Technologies should any questions arise Inspect Equipment Inspect the condition of all components prior to use Do not use any item that is in questionable condit...

Страница 10: ...ys be sure work area is clear of people hands feet etc before engaging the high pressure switch Injuries from Ultra High Pressure waterblasting can be very serious and can result in a fatality ALWAYS...

Страница 11: ...HA Never allow anyone near the work area without proper ear protection Remember Ultra high pressure blasting can cause debris to be projected unexpectedly in and around the work area that can cause se...

Страница 12: ...urely and unexpectedly which could cause injury to personnel Hoses that have been exposed to excessive stretching or kinks should be removed from service and discarded Take Proper Care of Your Hose A...

Страница 13: ...ally dangerous release pressure is allowed full flow and release pressure is contained safely Keep hose in good condition 1 5 High Pressure Fitting Safety Fitting Ratings Use high pressure fittings wi...

Страница 14: ...14 THIS PAGE WAS LEFT BLANK INTENTIONALLY...

Страница 15: ...the information manuals All requested information on these forms should be filled out completely and submitted to the dealer or manufacturer as soon as possible The SK3000 skid system is designed to b...

Страница 16: ...ed from the water and waste tanks Addition ally debris should be dumped from the waste tank so it is completely empty Water and debris in the tanks changes the center of gravity increases the weight o...

Страница 17: ...o START and allow the engine to warm up at idle speed for several minutes Then with the engine still at idle use the clutch lever to engage the PTO clutch with a slow and deliberate motion until the l...

Страница 18: ...nance section of this manual THE PRIMARY DRIVE BELTS CAN CAUSE SEVERE DAMAGE TO PULLEYS SHAFTS AND BEARINGS IF THEY ARE ADJUSTED TOO TIGHT OR MISALIGNED This can cause severe damage to drive system co...

Страница 19: ...rm climates Periods of storage or limited use allow the bacteria to accumulate making the situation worse Periodi cally adding a high quality diesel fuel conditioner containing a biocide sometimes cal...

Страница 20: ...taneously extend the waste liner to dump solid debris A self contained hydraulic power unit with onboard control solenoids hy draulic oil reservoir and 12 Volt DC hydraulic pump provides hydraulic oil...

Страница 21: ...the hydraulic power unit is operated again The operating manual for the hydraulic power unit was included with this manual Please refer to it for additional information on the operation and maintenanc...

Страница 22: ...nk during filling It must be thoroughly cleaned if the tank was filled from a contaminated water source or if the source was not properly flushed prior to filling A large hatch on top of the water tan...

Страница 23: ...the pressure has been bled from the system before removing the filter caps You should also make sure to thoroughly flush the filter canisters and charge water system when the filters are changed and b...

Страница 24: ...hen the water level in the sump box is lowered the switch will turn the pump off The sump automatic switch and inside of the sump box are accessed by removing the sump box lid It is important to perio...

Страница 25: ...The water pressure is monitored by the High Pressure gauge on the pump and controlled by the RPM of the engine or by adjusting the manual bypass valve on the pump Since engine RPM also controls the l...

Страница 26: ...sure and correct the problem that caused the disc to burst before resuming high pressure operations Rupture disc burst pressure ratings are unique to each unit and critical to operator safety Refer to...

Страница 27: ...roying the fittings and or hose ends rendering them unusable Be careful not to get anti seize on the seating area of any fitting Always test the system with the Hog Head up following repairs or at the...

Страница 28: ...moved and the type of substrate The nozzle flow Typical Tractor Spray Bar with Nozzles chart and spray bar configuration diagrams located in the Safety Information section and Appendix C will provide...

Страница 29: ...people hands and feet before engaging the PTO AND 40K PSI SWITCH FOR THE high pressure SYSTEM to check the nozzles with the hog head raised When replacing the nozzles make sure to check the flow and...

Страница 30: ...ntenance section of this manual and the blower manufacturer s manual for lubrication specifica tions and additional information on the operation and maintenance of the blower The vacuum can be adjuste...

Страница 31: ...ith sharp objects abrasive surfaces foot or wheel traffic and to inspect the hoses daily to insure there is no damage or kinks The inside walls of vacuum debris suction hoses develop wear points cause...

Страница 32: ...damage to the SK3000 or serious injury to personnel always follow these guidelines before raising the door to dump debris Drain all water from the waste tank Make sure the truck is on flat solid groun...

Страница 33: ...is If the debris does not slide out use a high pres sure jet rod to break up the debris until it is all removed Never jerk the truck or trailer in an ef fort to remove debris The system is not designe...

Страница 34: ...roughly cleaned before the door is closed Debris on the door seal area can damage the door seal or prevent a good seal Once the seal has inflated activate the vacuum system and check the seal area for...

Страница 35: ...sted infor mation on this form should be filled out completely and submitted to the dealer or manufacturer as soon as possible Tractor foot controls The tractor is equipped with a hydrostatic trans mi...

Страница 36: ...CTIONS FROM AN EXPERIENCE OPERATOR Typical Tractor Loading Sequence Tractor Loading and Unloading The tractor is typically stored and transported on a special landing pad on the skid The pad is equipp...

Страница 37: ...reverse if the throttle is set too high while loading and unloading the tractor This can cause the operator to loose control resulting in damage to the equipment or severe injury to the operator Alway...

Страница 38: ...change nozzles The Hog Arm and spray bar rotation speed are controlled by the joystick and a speed dial in the console Separate gauges on the SK3000 monitor the charge pressure and ultra high pressure...

Страница 39: ...o the Hog Head and reduces the amount of debris and water exiting the blast head during waterblasting operations The wear brush is a important safety feature of the Hog Head and must be adjusted as it...

Страница 40: ...ay bar hold the shaft by inserting a 3 4 wrench into the slot at the bottom of the thru shaft motor located just above the blast head shroud Twist the spray bar counterclockwise by hand until it is fr...

Страница 41: ...out the spray bar protector installed Spray bars and nozzles are expensive and the life of the nozzles and spray bars will be dramatically shortened without the spray bar protector Good Nozzle Spray P...

Страница 42: ...ad Refer to the Vacuum System section 2 7 in this manual for information on the vacuum system Make sure to protect the hoses from damage and abrasion from dragging on the pavement This is particularly...

Страница 43: ...recautions before operating the tool Section 4 Injuries from Ultra High Pressure waterblasting can be very serious and result in fatal injuries Proper operation of high pressure waterblasting tools is...

Страница 44: ...ter line runs from the Hog Pack to the tool When the SK3000 and the Hog Pack are connected and running the high pressure water is controlled by a control lever on the tool handle The control lever act...

Страница 45: ...Immediately stop the tractor and turn the IGNITION SWITCH off tHIS WILL INSTANTLY SUSPEND OPERATIONS OF THE ENTIRE SYSTEM 2 Get off the tractor and out of harms way if necessary 3 Immediately put Truc...

Страница 46: ...in the tractor hydraulic system 5 Check all waterblasting and vacuum compo nents for oil leaks damaged or loose bolts and parts 6 Inspect the Hog Head for loose components and damage 7 Check that all...

Страница 47: ...job You should also consider the desired or expected profile of the blasted surface in your selection There are many variables that affect blasting efficiency productiv ity and the profile of the bla...

Страница 48: ...allow the waste tank to become over filled This can cause an unexpected shutdown of the vacuum system and make it more dif ficult to empty the waste tank Monitor the tank and empty it before it is fu...

Страница 49: ...oil Periodically lubricate the ramp assist ball hinges with oil Replace damaged or worn safety pins Section 6 Door Hinges and Drain Valves Grease the door hinges weekly with a general purpose grease...

Страница 50: ...maintenance is essential to the proper performance and reliability of the SK3000 engine Maintenance schedules and procedures are outlined in your engine owner s manual They should be followed exactly...

Страница 51: ...re outlined in the Power Take off operating manual included with your engine owner s manuals They should be followed exactly 6 3 UHP Pump Vacuum Blower Drive Belts The primary drive belts that connect...

Страница 52: ...tual static tension in the belt Checking belt tension using a sonic tension meter Begin by entering the belt unit weight belt width and the span length To measure the span vibra tion press the Measure...

Страница 53: ...eys to make sure the pulleys are parallel IMPORTANT Tighten the mount bolts on the slotted holes and recheck the belt tension and alignment Readjust as necessary to achieve correct belt tension and or...

Страница 54: ...el and hydraulic lines for leaks Lubricate and service the Hog Arm and Hog Head as stated in this section 6 5 Hog Head Hog Arm Maintenance Hog Head The Hog Head must be inspected daily and ser viced a...

Страница 55: ...in this section and the pump manufacturer s operating and maintenance manual for lubrication specifications and mainte nance schedules UHP System Inspection and Maintenance Daily Check for obvious lo...

Страница 56: ...cally Make sure to open and close all ball valves at least once each month to keep them free and operating properly Inspect and lubricate the manual bypass valve to keep it operating properly Charge P...

Страница 57: ...in the UHP pump daily and clean any debris that may restrict drainage to the bilge pump system Inspect the drain hoses and sump system for loose fittings and leaks daily The bilge pump is activated by...

Страница 58: ...Clean the filter before each shift and drain the filter canister at least once every 2 hours of operation for optimal performance Filters may be cleaned with a pressure washer up to 2000 PSI 138 bars...

Страница 59: ...free and operating properly Inspect and lubricate the vacuum relief valves to keep them operating properly Inspect all hoses and fittings weekly for signs of deterioration chaffing and leaks Repair or...

Страница 60: ...ose leaking fitting or any hydraulic system service Use only hydraulic oil meeting the pump manu facturer s specifications Refer to the pump manufacturer s operating and information manual for informa...

Страница 61: ...ts Oil High Temp Synthetic Dresser Roots Blower Pulley End Bearings Grease Fittings Daily 2 pumps Each Fitting Shell GADUS S2 U1000 2 Grease Howden Roots Vacuum Blower Pulley End Bearings Grease Fitti...

Страница 62: ...62 THIS PAGE WAS LEFT BLANK INTENTIONALLY...

Страница 63: ...cal position so it can perform properly This is accomplished using what we call a spanner nut The spanner nut threads onto the thru shaft and rests on top of the thrust bearing By turn ing the spanner...

Страница 64: ...llen Wrench 1 Feeler Gauge 015 1 Small Hammer Supplies Anti Seize Grease Gun and Mobile Poly Rex EM Grease Rags or Paper Towels Brake Cleaner Notice Use anti seize compound on bolt and thru shaft thre...

Страница 65: ...the hand nut at the base of the hose counterclockwise If the hand nut is too tight to turn by hand use the channel lock pliers to free it then continue loosening it by hand Figure 1 and 2 Slot for 3 4...

Страница 66: ...ly off the thrust housing until it is free Figure 5 Note that the O ring seal in the thrust housing cap will provide some resistance until it is clear of the thrust housing The cap will tend to pop sl...

Страница 67: ...ve the swivel tit gland nut by turning it counterclockwise Inspect the swivel tit assembly and set it in a safe clean location Figure 7 and 8 Swivel Tit Assembly Gland Nut Figure 7 Swivel Tit gland nu...

Страница 68: ...through the slot in the motor base use a 1 1 8 deep well socket to loosen the jam nut two full turns Fig ure 11 While holding the Thru Shaft Remove the Cap Bolts and tighten the Spanner tool as far as...

Страница 69: ...he spanner socket and remove it from the housing Now it is safe to move the thru shaft When loosening the spanner socket and seal nut one bolt hole to set the bearing preload or when tightening the ja...

Страница 70: ...m deep well socket and a torque wrench to tighten swivel tit assembly gland nut to 50 ft lbs Figure 14 Step 7 Set The Rpm Sensor To Counter Washer Gap Set the gap between the rpm sensor and the counte...

Страница 71: ...installed Figure 15 Set the thrust housing cap on top of the thrust housing and carefully press it into the housing Align the bolt holes in the cap to the threaded holes in the thrust housing Apply An...

Страница 72: ...ten the hand nut on the pressure hose Use a grease gun and apply grease to the thru shaft bearing until grease comes out of the relief hole on the side of the thrust housing Pressure Water Hose Hand N...

Страница 73: ...sonnel are well clear of the spray head and apply full water pressure Run the thru shaft motor for another 15 minutes Figure 20 When testing is complete and with the unit still running at maximum pres...

Страница 74: ...P 003 IN STRAIGHTNESS 005 IN FLATNESS 005 IN THREADS EXTERNAL CLASS 2A INTERNAL CLASS 2B MACHINED SURFACES U O S N A 3341 S E SLATER STREET STUART FLORIDA 34997 772 223 7393 PART NO 20025 001C WGT 20...

Страница 75: ...15 TWO SEALS 30 1 60952 RING INTERNAL RETAINING STEEL 52MM 31 4 67048 HELICAL INSERT 3 8 16 X 9 16 LONG 18 8 STAINLESS 32 1 68290 PROXIMITY SWITCH METALIC OBJECT W MALE PLUG 3 WIRE 8MM DIA SS 1 5MM R...

Страница 76: ...ster Plate Assy Diagram 1 Grease wheels and caster bearings daily 2 If necessary remove bearing seal to clean bearings in casters Use degreaser or brake cleaner to remove dirt and paint debris 3 Repla...

Страница 77: ...77 Component Repair HOG TECHNOLOGIES...

Страница 78: ...mp Valve Assembly Diagram Hydraulic Dump Valve Repair Diverter Valve Assembly Diagram 1 Remove diffuser tube 2 with cartridge 3 2 Remove cartridge 3 from slotted end and replace with a new cartridge 3...

Страница 79: ...79 Component Repair HOG TECHNOLOGIES...

Страница 80: ...g pull the pin and cartridge body apart to inspect the seats for cuts and other damage Replace the cartridge as necessary 2 Check diffuser 4 for damage or wear from bypass water 3 Check all o rings re...

Страница 81: ...81 Component Repair HOG TECHNOLOGIES...

Страница 82: ...82 NOTES...

Страница 83: ...83 JETSTREAM UHP PUMP FLUID END Drawings and Schematics Appendix A HOG TECHNOLOGIES...

Страница 84: ...CANISTER ENGINE PULLEY OPEN SKID 1 35 70289 002 70289 002 FABRICATION PLATE TOP BRASE PLASTIC TANK OPEN SKID LEFT 1 34 70289 001 70289 001 FABRICATION PLATE TOP BRASE PLASTIC TANK OPEN SKID RIGHT 1 33...

Страница 85: ...11 8 42 41 53 52 23 9 26 21 15 49 49 7 46 68 63 60 61 70 73 72 71 80 75 67 79 62 12 11 8 19 4 11 13 9 10 58 25 24 27 22 50 7 41 42 5 47 30 44 45 20 18 17 3 46 74 69 64 66 41 78 77 76 65 D C B A A B C...

Страница 86: ...86 THIS PAGE WAS LEFT BLANK INTENTIONALLY...

Страница 87: ...earing pre load misadjusted adjust bearing preload Hog Head shroud is concave and not convex Head rotation knob is set too low or is off turn speed dial clockwise Appendix B HOG HEAD SKID WATER LEAKS...

Страница 88: ...ange dirty water filters cartridge bag Low or no inlet water pressure check to see that charge water valve is on and pump is operating properly PTO slipping allow PTO to cool and make adjustments to t...

Страница 89: ...closed make sure seal is not damaged Debris tank 4 relief kunkle valve open clear valve of any debris and close tightly if valve still leaks it may be necessary to replace worn valve Relief valve stu...

Страница 90: ...90 THIS PAGE WAS LEFT BLANK INTENTIONALLY...

Страница 91: ...____________718 cfm 19 cm MAXIMUM SYSTEM VACUUM_______________________________________________________ 13 in of Hgv UHP PUMP ___________________________________________________________________ Jetstre...

Страница 92: ...92 THIS PAGE WAS LEFT BLANK INTENTIONALLY...

Страница 93: ...r loose bolts and parts Inspect the hog head for loose components and damage Check that all quick release pins on the ladders and ramp are in place secure and in good condition Check vacuum canister f...

Страница 94: ...orrect operating pressure setting 800 RPM minimum 2200 RPM max There may be some variation of this depending on the blasting equipment attached and or the manual bypass valve setting The RPM of the va...

Страница 95: ...nutes to cool internal components 6 Turn the SK3000 engine off and disconnect the hoses if necessary from the trac tor 7 Load the tractor Make sure the tractor is properly secured before traveling Ref...

Страница 96: ...er pump and allow the water to drain from the pump and hoses Then reinstall the hoses on the pump and tighten the clamps 6 Pour 2 gallons of anti freeze into the high pressure pump stuffing box sump s...

Страница 97: ...ve set up 4 27 GPM 36K psi 5 0 GPM 40K psi 2 8 8 Nozzle Medium Agressive set up 4 73 GPM 36K psi 5 0 GPM 40K psi 1 8 8 Nozzle Most Agressive set up 5 39 GPM 36K psi 5 69 GPM 40K psi Spray Bar Configur...

Страница 98: ...98 Spray Bar Configurations 5 8 8 Nozzle Concrete Prep Curing Compound Removal 25 000 35 000psi 5 48 GPM 40K psi 4 8 8 Nozzle Least Agressive set up 3 71 GPM 36K psi 3 93 GPM 40K psi Nozzle Flow Chart...

Страница 99: ...8 8 10 16 Nozzle Most Aggressive set up 5 4 GPM 36K psi 5 72 40K psi 7 6 14 Nozzle Spray Bar 4 lines Less Aggressive 4 48 GPM 36K psi 4 74 GPM 40K psi 6 6 14 Nozzle Spray Bar 4 lines Argessive 5 72 G...

Страница 100: ...ns 11 8 10 16 Nozzle Concrete Prep Curing Compound removal set up 25 000 35 000 psi 10 8 10 16 Nozzle Less Aggressive Set up 4 82 GPM 36K psi 5 1 GPM 40K psi 9 8 10 16 Nozzle Less Aggressive set up 5...

Страница 101: ...Configurations 14 14 Less Aggressive set up 5 46 GPM 36K psi 5 78 GPM 40K psi 13 14 Most Aggressive set up 5 66 GPM 36K psi 5 98 GPM 40K psi 12 14 Most Aggressive set up 5 83 GPM 36K psi will not ach...

Страница 102: ...102 Spray Bar Configurations 14 Rubber Removal 30 000K psi 16 14 Concrete PRep Curing Compound Removal Will not achieve 40K psi 15 14 Least Aggressive set up 4 81 GPM 36K psi 5 09 GPM 40K psi...

Страница 103: ...tal Accumulative GPM Size GPM Quantity Total GPM Total Accumulative GPM Remember to multiply the total by two if you have a two head system The total should not exceed 11 8 gpm If it does you will not...

Страница 104: ...104 THIS PAGE WAS LEFT BLANK INTENTIONALLY...

Страница 105: ...urs a day 7 days a week h h Customer Service can also assist you with part orders h h Always contact Hog Technologies Customer Service Department for assistance and cross reference specifications for...

Страница 106: ...lease login or register 001 772 223 7393 This number that will find an available customer support representative 24 7 We are excited to take your call any hour of the day Please don t hesitate to call...

Страница 107: ...107...

Страница 108: ...Print Date 02 22 2019 REV 2 3170 SE Slater Street Stuart Florida 34992 001 772 214 1714 P 001 772 223 5461 F www hogtechnologies com...

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