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Operating manual for micro annular gear pump

mzr-11557 Ex

HNP Mikrosysteme GmbH

Bleicherufer 25

D-19053 Schwerin

Phone: 0385/52190-301

Fax:

0385/52190-333

E-mail: [email protected]

http://www.hnp-mikrosysteme.de

Last update: March 2019

Содержание mzr-11507

Страница 1: ...for micro annular gear pump mzr 11557 Ex HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin Phone 0385 52190 301 Fax 0385 52190 333 E mail info hnp mikrosysteme de http www hnp mikrosysteme de Last update March 2019 ...

Страница 2: ...e copied reproduced or processed This manual has been prepared with care HNP Mikrosysteme does assume no liability for any errors in this manual and resulting consequences Likewise no liability is assumed direct or subsequent damages arising from an incorrect use of the devices While using micro annular gear pumps the relevant standards regarding the specifications of this manual have to be follow...

Страница 3: ...spare part manufacture 11 2 7 Improper modes of operation 11 2 8 General safety instructions 11 3 Transport and intermediate storage 12 3 1 Shipment of the pumps and protection measures 12 3 2 Transport 12 3 3 Intermediate storage 12 4 Description of the micro annular gear pump 13 4 1 Operating principle of the micro annular gear pump 13 4 2 Construction 15 4 3 Construction materials 16 4 4 Liquid...

Страница 4: ... Return of the micro annular gear pump to the manufacturer 37 9 Accessories for microfluidic systems 38 10 Non liability clause 38 11 Problems and their removal 39 12 Maintenance and service 42 12 1 Micro annular gear pumps 42 12 2 Metal bellow type coupling 42 12 3 Ex Motor 42 13 EC Directive 43 13 1 Electromagnetic Compatibility EMC 44 14 Declaration of conformity manufacturer s declaration 46 1...

Страница 5: ...y project concerning handling of corrosive liquids should be previously discussed with the pump manufacturer The micro annular gear pumps must not be used for invasive medical applications in which the liquid having had contact with the pump is re introduced to the body The micro annular gear pumps must not be used in aircrafts and spacecrafts or other vehicles without prior consent of the manufac...

Страница 6: ...nual is valid for the micro annular gear pump type mzr 11557 Ex manufactured after 2011 by HNP Mikrosysteme GmbH HNP Mikrosysteme GmbH Bleicherufer 25 19053 Schwerin Germany The date of release of the present manual figures on the cover The micro annular gear pumps described in the operation manual are conform to the applicable EC standards and are permitted to bear the CE mark ...

Страница 7: ...Al2O3 Bearing material Al2O3 Static sealing FFKM Kalrez Spectrum 6375 optional FKM EPDM Fluid connection 3 8 NPT internal thread lateral Weight approx 25 kg Length without fluid connector 345 mm Width 146 mm Height 224 mm Specification Flow rate at 0 bar 58 1152 29 576 ml min Smallest dosage volume 100 µl Max system pressure Standard Version 60 bar 840 psi inlet pressure differential pressure bar ...

Страница 8: ...d to operate the pump out of the range of the above given specification please consult the manufacturer Modifications may be necessary to ensure successful operation Otherwise the pump or the system may be damaged seriously Warning Starting the pump in dry condition might lead to damage of functional components of the pump Therefore it is necessary to have the pump primed prefilled and also in fur...

Страница 9: ...in 6000 5000 4000 3000 2000 1000 Speed rpm Viscosity 1 mPas Liquid water 0 200 400 600 800 1000 1200 0 10 20 30 40 Differential pressure bar Flow rate ml min 6000 5000 4000 3000 2000 1000 Speed rpm Viscosity 0 58 mPas Liquid methanol Liquid oil 16 mPas Liquid oil 100 mPas 0 200 400 600 800 1000 1200 0 20 40 60 80 Differential pressure bar Flow rate ml min 6000 5000 4000 3000 2000 1000 Speed rpm Vi...

Страница 10: ...imum speeds The AC motor uses a high dynamic and is recommended for operation of the micro annular gear pump Data of capacity of CD63M2 2 Type CD63M2 2 old CD 63L 2 Manufacturer ATB Motorentechnik GmbH Fertigungsstätte Nordenham Helgoländer Damm 75 D 26954 Nordenham Germany Ex Parameter EX II 2G EEx de IIC T4 Certification PTB 99 ATEX 1051 Pole 2 Power 0 25 kW Nominal voltage 400 V AC Nominal freq...

Страница 11: ... range 300 6000 rpm Safety IP 55 Weight 16 kg Ambient temperature range 20 40 C Storage temperature 5 30 C table 3 Technical data of the motor CD 63M2 4 optional The 2 poles motor CD 71M1 2 can alternatively be delivered Data of capacity of CD 71M1 2 Type CD 71M1 2 old CD 71K 2 Manufacturer ATB Motorentechnik GmbH Fertigungsstätte Nordenham Helgoländer Damm 75 D 26954 Nordenham Germany Ex Paramete...

Страница 12: ...enham Helgoländer Damm 75 D 26954 Nordenham Germany Ex Parameter EX II 2G EEx de IIC T4 Certification PTB 99 ATEX 1051 Pole 4 Power 0 37 kW Nominal voltage 400 V AC Nominal frequency 50 Hz Max continuous current 0 95 A Peak current during start IA IN 3 9 Stall torque at 50 Hz 1 9 Nm Power at 50 Hz 220 W No load speed at 50 Hz 1380 rpm Operation range 150 3000 rpm Safety IP 55 Weight 17 kg Ambient ...

Страница 13: ...mp must be complied with and has to be maintained in a clearly readable condition Please pay attention to items marked with the following symbols Pump or system damage is possible if these warnings are ignored Warning Information plates attached directly to the pump head for example name of the fluid inlet outlet sign with the direction of rotation must be observed and preserved 2 2 Staff qualific...

Страница 14: ...the moving parts of the pump such as for example the coupling must not be removed during operation Take care that all risks resulting from the electric energy are excluded For details please refer to the instructions provided by the authorities in charge or your power supplier Warning Please insure that the totality of the liquid supply accessories such as tubes hoses filters etc are free from dus...

Страница 15: ...quid to the storage tank or back to the suction side In the case of blockage of the pressure side the operating pressure can multiply this can lead to the damage of downstream components At a standstill the liquid may flow through the pump in the direction of the falling pressure In order to avoid this unwanted movement please integrate non return valves see accessories Protect the micro annular g...

Страница 16: ...to the device 3 2 Transport In order to avoid any damage related to transport the package must be protected against shocks HNP Mikrosysteme guarantees that all goods leave the factory in the best condition Any noticed damage should be reported to the concerned forwarding agent authorized dealer or to HNP Mikrosysteme as manufacturer 3 3 Intermediate storage Following points concerning pump storage...

Страница 17: ...e induction suction side and simultaneously decrease on the delivery side of the pump see figure 4 A homogenous flow is generated between the kidney like inlet and outlet internal rotor external rotor delivery side induction side inlet outlet figure 3 Principle of the micro annular gear pump figure 4 Operating principle of the micro annular gear pump In the case of rotary displacement pumps the de...

Страница 18: ...nd the hydraulic resistance tubing narrow passes etc The volumetric efficiency of a pump decreases when the differential pressure rises The viscosity of the manipulated liquid has an important impact on the volumetric efficiency The volumetric efficiency increases for higher viscosity values because the internal leakage values go down Cavitation is an effect which starting form a certain limit spe...

Страница 19: ...to change without prior notice 15 4 2 Construction The micro annular gear pump is composed of the pump head the coupling unit the drive and the bracket see figure 5 Motor Connection Cable Bracked Pump head Liquid inlet suction side S Liquid outlet pressure side D figure 5 Design of the micro annular gear pump mzr 11557 Ex ...

Страница 20: ...n carbide Ni based tungsten carbide Ni based Static sealing material FFPM Kalrez Spectrum 6375 FPM optional FFPM Kalrez Spectrum 6375 Distance washer PTFE PTFE table 7 Construction materials of the wetted parts rotor material tungsten carbide Wetted parts mzr 11557 hcy Rotor materials tungsten carbide Ni based Control plates Al2O3 ceramics Pump case material alloy C22 2 4602 bearing material sinte...

Страница 21: ...ription on the front side The liquid inlet connection is marked with the letter S the liquid outlet connection with the letter D An arrow indicates the inherent turning direction of the shaft Sealing plugs are inserted into the holes for the fluidic connections as protection against contamination during delivery The sealing plugs have to be removed before assembly of the fluidic connectors If the ...

Страница 22: ...en pump version should in each case be discussed with consideration to the specific requirements of the application Additional customized modules may be designed on demand 5 1 Fluidic heating and cooling module The fluidic heating and cooling module permits active heating or cooling of the pump head in the operating temperature range from 20 C 4 F to a maximum of 60 C 124 F The module consists of ...

Страница 23: ...nlet suction side heat transfer liquid inlet liquid outlet delivery side figure 6 Micro annular gear pump with integrated fluidic heating and cooling module example of mzr 11507 EX Earth the pump head additionally at the corresponding terminal clamp Before connecting the liquid supply please observe the following technical data The maximal pressure of the heat transfer liquid should not exceed 20 ...

Страница 24: ...omel Alumel Temperature measuring range 200 to 800 C Diameter of the sensing device 3 0 mm Material stainless steel 1 4306 Double jacket mzr 11557 Ex Length 72 mm Diameter 85 mm Double jacket material stainless steel 316L Inlet 2xG1 8 Operating temperature range 20 to 120 C Max pressure max 20 bar Flow rate max 0 5 l min table 10 Technical data of the heating and cooling module ...

Страница 25: ...omponent with the lowest category always applies for the operation of all components in hazardous areas 6 2 Details place of operation Pay attention to the place of operation that you need an installation location for service and enough room for maintenance The pump should be installed and reinstalled without problems The place of operation mustn t be wet or damp Don t install the pump in aggressi...

Страница 26: ...se note that correct integration of the tubing with the pump head is a necessary condition to ensure the right direction of flow If you wish to operate the pump in a reverse direction please contact HNP Mikrosysteme since it is not possible in every case In order to protect the interior of the pump from pollution the pump heads are delivered with protective plugs They should be put on when the pum...

Страница 27: ...hose cutter If metal pipes are used an intensive cleaning procedure is necessary After machining the pipes have to be cleaned and flushed very carefully Smallest swarfs within the fluidic system can cause failure of the micro annular gear pump 2 Connect the 3 8 NPT fittings with the tubing respectively the pipe work according to the attached installation instruction Please note that the correct as...

Страница 28: ... suction line should be designed as short as possible The inner diameter of the suction line should be large to guarantee good priming of the liquid At the planning of the pipe system take care of possibilities for degassing 5 Operate the micro annular gear pump always with a filter with a pore size of 10 µm or smaller The filter prevents that particles or solids penetrate into the pump what can c...

Страница 29: ...he pressure line behind the liquid outlet port of the pump The check valve has to prevent that the pump empties during shut down time Behind the discharge port the discharge pipe should be installed ascending In case the pump operates against a closed system a safety valve has to be installed in the discharge pipe to release pressure In this case the return flow pipe must go back to the reservoir ...

Страница 30: ... element or the pressurization of the delivered liquid In case no suitable filter for high viscosity liquid can be found it is possible to use a filter with slightly larger pore size Prior discussion with HNP Mikrosysteme is here recommended A filter with larger pores is still better than no filter at all Alternatively an already filtered liquid may be used Warning Because filters have a large int...

Страница 31: ...ation given Please observe the technical data When working on live controllers the valid national regulations for the prevention of accidents e g VBG 4 must be observed The electrical installation must be carried out in compliance with the corresponding regulations e g cable cross sections fuses PE connection Additional notes and information can be obtained from the corresponding Instructions All ...

Страница 32: ...n the voltage supply The micro annular gear pump can now be put into operation by turning on the potentiometer knob or by sending a nominal external voltage signal Start the filling in of the pump at low or middle speed 1000 3000 rpm Starting the pump in dry condition might lead to damage of functional components of the pump Therefore it is necessary to have the pump primed prefilled and also in f...

Страница 33: ...ng the compliance with standard prEN 13463 6 has to be respected Remove dust deposits regularly from the pump s surface drive and connection pipes so as to prevent the formation of ignition sources The cleaning interval must be determined by the level of dust precipitation by the operator The fluid connections mounted to the pump have to be checked immediately after putting into service and follow...

Страница 34: ...andard prEN 13463 6 has to be respected 8 6 Flushing procedure after use After each service the micro annular gear pump should be carefully flushed with a non corrosive filtered and particle free flushing liquid see table 14 and table 15 During flushing procedure the pump should operate at a speed of about 3000 rpm and if possible against a low pressure that can be obtained by using a restrictor a...

Страница 35: ...the micro annular gear pump Warning Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 15 Warning The flushing liquid solvent and the recommended duration of the flushing procedure depend on the delivered liquid see table 14 The indicated flushing liquids are simple recommendations and should therefore be checked b...

Страница 36: ...60 not specified for further information please contact HNP Mikrosysteme table 14 Selection of the flushing liquid solvent and the duration of the flushing procedure depending on the delivered liquid Warning Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 15 Shaft sealing O ring material Flushing liquid PTFE Tef...

Страница 37: ...e following steps should be followed Flush the pump with a filtered and particle free flushing liquid solvent as described in the chapter 8 6 After the flushing procedure decrease speed of the pump to 0 rpm Fill the pump with a suitable conservation liquid see chapter 8 7 1 Remove the pump from the system see chapter 8 7 2 By proceeding as shown in the diagram see figure 8 you may prepare the pump...

Страница 38: ...tion of flushing liquid FL Drain the pump Right flushing liquid Is the pump resistant Selection of conservation liquid CL CL adequate Is the CL compatible with pump Is the CL compatible with the last FL Nature of the CL Let the gas through the pump Fill in CL Desinstall the pump Close the liquid ports End of conservation procedure New operation after the conservation procedure liquid yes no no no ...

Страница 39: ...ted conservation liquids are simple recommendations and should therefore be checked by the user as to their compatibility and suitability The figure 9 presents a diagram of conservation agent selection Remark This diagram is repeated as a part of the figure 8 shutdown procedure of the micro annular gear pump After the cleansing procedure the pump should be filled with a suitable conservation agent...

Страница 40: ...rving properties Warning may resinate or deteriorate with time nitrogen o is not a solvent may leave deposits after drying out air compressed air is not a solvent may leave deposits after drying out Legend good suitable o satisfactory bad inadequate table 16 Selection of the conservation agent In order to prevent dust particles and foreign bodies from penetrating into the pump or the conservation ...

Страница 41: ... micro annular gear pump to the manufacturer For the return of a micro annular gear pump and components that have already been employed please follow the instructions drain any remaining rests of the delivered liquid from the pump flush the pump with an adapted solvent remove the filter elements from integrated or loosely delivered filters protect all openings against dust with the delivered prote...

Страница 42: ...cro annular gear pump We will eagerly share our long date experience as far as component selection is concerned 10 Non liability clause HNP Mikrosysteme GmbH shall not be liable any damage resulting form the non respect of instructions comprised in this operating manual It belongs to the user to check the integrity the correct choice and the suitability of the product for the intended use It remai...

Страница 43: ...on on the induction suction side are not tight Please check the intake connection and the tubing Air bubbles in the fluid system tubes valves If the viscosity of the liquid is too high apply pressure on the suction side Check the pressure exerted on the primary liquid tank An external non return valve does not open Check the non return valves Submit the non return valve to a higher pressure so tha...

Страница 44: ...ealing if necessary return the pump to the manufacturer 10 The dosage volume decreases with time Polluted filter Exchange the filter Deposits in the pump Flush the pump or return it to the manufacturer for dismantling and cleaning The pump is worn after a long operating period or after use with abrasive liquids New definition of the calibration factor of the pump by modifying the pump characterist...

Страница 45: ... pump return it to the manufacturer for maintenance 19 Over current Particles in the delivered liquid Rinse the pump The pump operates with difficulty Dosing needle is damaged Needle should be cleansed flushed or exchanged Tubing on the delivery side dosing needle or non return valve is blocked Cleanse flush or exchange the components Deposits inside the pump Flush the pump If necessary return the...

Страница 46: ... It is prohibited to open or disassemble the pump The warranty will expire immediately in such a case HNP Mikrosysteme cannot give any warranty for replacing in case of damages to the pump which are related to faulty operation 12 2 Metal bellow type coupling Maintenance of the standard metal bellow type coupling is not necessary according to the enclosed manufacturer s data when assembled by HNP M...

Страница 47: ...be a part of a machine or installation EMC Directive 2014 30 EU The Directive on Electromagnetic Compatibility EMC applies to all electronic and electrical devices installations and systems Consequently the Motion Controller of the micro annular gear pump is covered by the EMC Directive RoHS Directive 2011 65 EU To our knowledge our products delivered to you do not contain substances or applicatio...

Страница 48: ...nents necessary to us We will notify you of all relevant changes in our products their availability and the quality of parts products delivered by us within our business and coordinate the appropriate action in individual cases with you Previous inspection did not show any limitation in the supply of material from our upstream suppliers 13 1 Electromagnetic Compatibility EMC Electromagnetic compat...

Страница 49: ...13 EU Directive Operating manual mzr 11557 Ex Last update March 2019 Technical data subject to change without prior notice 45 ...

Страница 50: ...of conformity following Directive 2006 42 EEC EU declaration attestation of conformity following directive 94 9 EEC Ex motor EU declaration attestation of conformity EU approval attestation of conformity after directive 94 9 EEC Data sheets Ex motors Table 18 Overview declarations of conformity and manufacturer s declaration Special certification copies referring to the serial number of your Ex mo...

Страница 51: ...ty and health requirements We confirm the conformity of the product described above to the following standards in terms of applied directives Machinery Directive 2006 42 EU Applied standards are particularly DIN EN 809 DIN EN 60204 1 DIN EN ISO 13857 DIN EN ISO 12100 part 1 DIN EN 953 DIN EN ISO 12100 part 2 UVV This statement does not warrant any characteristics in terms of product liability Plea...

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Страница 54: ...l safety and health requirements as per Appendix II of Directive 94 9 EEC and the following harmonized directives DIN EN 13463 1 DIN EN 13463 5 The specified pump type falls into the explosion protection design classification c An ignition hazard assessment is available The pump carries the identification CE II 2G c IIB T3 The technical documentation in compliance with Article 8 1 b ii of the dire...

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Страница 56: ... manufacturer s declaration Operating manual mzr 11557 Ex 52 Technical data subject to change without prior notice Last update March 2019 Figure 10 EC declaration attestation of conformity for the Ex motor after directive 94 9 EC ...

Страница 57: ... conformity manufacturer s declaration Operating manual mzr 11557 Ex Last update March 2019 Technical data subject to change without prior notice 53 Figure 11 EG Baumusterprüfbescheinigung after directive 94 9 EC part 1 ...

Страница 58: ... conformity manufacturer s declaration Operating manual mzr 11557 Ex 54 Technical data subject to change without prior notice Last update March 2019 Figure 12 EG Baumusterprüfbescheinigung after directive 94 9 EC part 2 ...

Страница 59: ... conformity manufacturer s declaration Operating manual mzr 11557 Ex Last update March 2019 Technical data subject to change without prior notice 55 Figure 13 EG Baumusterprüfbescheinigung after directive 94 9 EC part 3 ...

Страница 60: ...nformity manufacturer s declaration Operating manual mzr 11557 Ex 56 Technical data subject to change without prior notice Last update March 2019 Figure 14 EC Baumusterprüfbescheinigung after directive 94 9 EC complement 1 ...

Страница 61: ...4 Declaration of conformity manufacturer s declaration Operating manual mzr 11557 Ex Last update March 2019 Technical data subject to change without prior notice 57 Figure 15 Data sheet Ex Motor CD 63L 2 ...

Страница 62: ...4 Declaration of conformity manufacturer s declaration Operating manual mzr 11557 Ex 58 Technical data subject to change without prior notice Last update March 2019 Figure 16 Data sheet Ex Motor CD 72L 4 ...

Страница 63: ...ect to change without prior notice 59 15 Contact person Development and application assistance service and accessories Mr Sven Reimann Phone 49 0 3871 451 349 Service and maintenance Mr Steffen Edler Phone 49 0 3871 451 307 Drive and control technology Mr Lutz Nowotka Phone 49 0 3871 451 346 ...

Страница 64: ...ELLOY is a registered trademark of Haynes International Inc Aflas is a registered trademark of ASAHI Glass Ltd Microsoft Windows are registered trademarks of Microsoft Corporation in the USA and in the other countries Cavro is a registered trademark of Tecan Systems Inc Other product names or descriptions not mentioned above are possibly registered trademarks of related companies Patents Micro ann...

Страница 65: ...fied in the corresponding declaration form 17 2 Declaration of liquids in contact with the micro annular gear pump The staff performing the repair or maintenance works must be informed about the condition of the micro annular gear pump before starting any work on the device The Declaration of media in contact with the micro annular gear pump should be filled in for this purpose The declaration sho...

Страница 66: ...h had contact with dangerous substances could not be properly cleansed prior to shipment we reserve the right to entrust a specialized company with cleansing of the device The return of the pump in original packing is advisable It is necessary in order to protect the employees and delivery staff Nature of media contact explosive toxic toxic byproducts carcinogenic irritant oxidizing radioactive mi...

Страница 67: ...19 Appendix Operating manual mzr 11557 Ex Last update March 2019 Technical data subject to change without prior notice 63 19 Appendix Layouts Operating manual for the frequency inverter optional ...

Страница 68: ...19 Appendix Operating manual mzr 11557 Ex 64 Technical data subject to change without prior notice Last update March 2019 ...

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