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Flowcharts 

Rev A  05/01/01 // SB 

190113_A 

17

3.6 

ANTI-TWO BLOCK PROBLEM 

 

Check Bypass plug installed

Refer to Drawing 3 in Section 4.

PROBLEM: Function of Anti-Two-Block System is faulty.

START

Check to see whether or not crane is in two-block condition.

Correct?

Lower hook down into safe position

Plug appropriate bypass plug into socket of

junction box.

Turn power off or disconnect wire from connection board X1:31 in central unit. Remove the

bypass plug and measure the resistance at the boom nose box between terminals 1 and 6

with a ohmmeter. This checks the function of the Anti-Two Block switch.

Switch closed = 0Ohms  (weight installed)

Switch open => 1 Megaohm (weight removed)

Pug the bypass plug into the boom nose box.

Refer to Drawing 3 in Section 4.

Check wire connections in boom nose

box. Replace Anti-Two-Block switch.

Refer to Drawing 3 in Section 4.

Next Page

Correct?

Correct?

No

Yes

No

NO

YES

YES

              38 Years Specializing
in Crane Electronic Repair & Parts Sales                  
         Call Us. We are glad to help

                Bode Technical Services Inc
Email: [email protected]
               Phone No.: +1.303.433.8878

Содержание PAT DS 350GM

Страница 1: ...3 REV A 05 01 2001 TROUBLESHOOTING MANUAL LOAD MOMENT INDICATOR DS 350GM 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical Services Inc Email cont...

Страница 2: ...38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical Services Inc Email contact us bodetechnical com Phone No 1 303 433 8878...

Страница 3: ...on which is protected by copyright All rights are reserved No part of this document may be photocopied reproduced or translated into another language without the prior written consent of Hirschmann Hi...

Страница 4: ...38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical Services Inc Email contact us bodetechnical com Phone No 1 303 433 8878...

Страница 5: ...6 CABLE REEL PARTS LIST 36 4 6 DRAWING 7 CENTRAL UNIT MAIN BOARD LAYOUT 38 4 7 DRAWING 8 CONSOLE CONNECTION BOARD 39 4 8 DRAWING 9 CENTRAL UNIT ANALOG INPUT MODULE 40 5 PROCEDURES 41 5 1 PROCEDURE 1...

Страница 6: ...38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical Services Inc Email contact us bodetechnical com Phone No 1 303 433 8878...

Страница 7: ...a general flow chart that directs you to detailed flow charts and sections Section 3 2 provides a list of error codes error cause and possible action for the error Sections 3 3 3 11 provide detailed...

Страница 8: ...nd crane PAT Load Moment Indicator LMI DS 350 Modular The PAT Load Moment Indicator LMI DS 350 Modular has been designed to provide the crane operator with the essential information required to operat...

Страница 9: ...ons can be found in Sections 4 and 5 What s Wrong Lever Lockout Activated Go to Section 3 3 Broken Length Cable No display Anti Two Block Problem Length Reading Problem Load Reading Problem Bad Data T...

Страница 10: ...h range not permitted Boom has been extended too far or not far enough Length sensor adjustment changed i e length sensor cable slid off the cable drum Refer to Section 3 7 Retract or extend boom to c...

Страница 11: ...e pressure transducer defective loose or water in the connector b Pressure transducer on rod side defective c Electronic component in the measuring channel defective Refer to Section 3 9 a Check cable...

Страница 12: ...E19 Error in the reference voltage Electronic component on the main board defective Replace main board Refer to Drawing 4 and Procedure 3 E1A E1B Below limiting value for slewing angle 1 Below limitin...

Страница 13: ...to the force transducer defective not connected or water in the connectors b Force transducer defective c Electric component in the measuring channel defective a Check cable and connectors as well an...

Страница 14: ...and reset slewing angle potentiometer c Check signal on main board and analog input module E31 Error in the system program a EPROM with system program defective b Electronic component on the main boa...

Страница 15: ...l part of CPU Replace CPU module Refer to Drawing 4 and Procedure 3 Steps 1 3 13 14 E48 Cyclic RAM test Error in the internal write read memory Internal defect in digital part of CPU Replace CPU modul...

Страница 16: ...utput module a Check supply voltage b Replace digital output module E71 Incorrect acknowledgment of the 1 Relay on the main board a Anti Two block relay is stuck or defective b Anti Two Block relay is...

Страница 17: ...ption of the data line from console electronics to central unit b Transmitter receiver module defective Refer to Section 3 10 a Check the connection between console electronics and central unit b Repl...

Страница 18: ...e main board Refer to Drawing 5 E98 Wrong jumper position in the console a The jumper position BR 9 BR 10 in the console does not correspond to the actual type of central unit b Electronic component o...

Страница 19: ...nsole display are blank The fault is located in power supply wiring or fuses If the display Load Moment Limit Light is lit The fault is located in LMI cables wiring fuses or console Read error code di...

Страница 20: ...cable through the hole pipe and strain relief and push it through the axle of the reeling drum Tighten new strain relief to ensure sealing 8 Reconnect the length cable to the slip ring Refer to Drawin...

Страница 21: ...es Measure voltage on the main board between X1 3 12 24V and X1 4 ground This is an output voltage to the console Refer to Drawing 1 in Section 4 Correct NEXT PAGE Correct START NO Check crane power s...

Страница 22: ...central unit Replace cable if necessary Refer to Drawing 2 in Section 4 END Correct PREVIOUS PAGE NO YES Measure voltage in the console between X1 1 12 24V and X1 2 ground Refer to Drawing 2 8 in Sec...

Страница 23: ...he bypass plug and measure the resistance at the boom nose box between terminals 1 and 6 with a ohmmeter This checks the function of the Anti Two Block switch Switch closed 0Ohms weight installed Swit...

Страница 24: ...le reel between terminal 7 and 8 with an ohmmeter Switch closed 4700 500Ohms Switch open 1 Megaohm Reconnected slip ring wires Refer to Drawing 3 Section 4 Replace slip ring Refer to Drawing 3 6 in Se...

Страница 25: ...rary resistor 4700 Ohms between X1 31 and X1 32 in central unit With resistor connected alarm should be inactive Refer to Drawing 3 in Section 4 Correct End NO YES NO Turn system power off Check Anti...

Страница 26: ...n 4 and Adjustment Procedure 5 in Section 5 Check mechanical adjustment of length potentiometer in cable reel With boom fully retracted reset potentiometer by turning it slowly counter clockwise until...

Страница 27: ...hould be between 4 20ma 4ma with the boom fully retracted and the length potentiometer set fully counter clockwise to a soft stop 20ma with the length potentiometer turned completely clockwise 10 turn...

Страница 28: ...to a soft stop OR 4 5v with the length potentiometer turned completely clockwise 10 turns to the soft stop Refer to Drawing 9 in Section 4 Analog Input board defective Replace analog input board Refe...

Страница 29: ...played incorrect Crane is not in out of load chart condition Open cable reel cover Measure the angle sensor supply voltage in the cable reel between terminals X1 1 12 24v and X1 3 ground Refer to Draw...

Страница 30: ...the boom at 90 Refer to Drawing 9 in Section 4 PREVIOUS PAGE Analog Input board defective Replace analog input board Refer to Drawing 4 in Section 4 and Replacement Procedure 3 steps 4 11 12 in Sectio...

Страница 31: ...ducer box should be in line with boom and adjusted to actual boom angle Refer to Section 3 8 Check power supply to pressure transducers piston and rod side Check each transducer by unpluging the trans...

Страница 32: ...20ma 4ma when there is no pressure in the hydraulic lines 0 psi Rod Side remove Wire 2 from X1 24 in the central unit and connect one voltmeter lead to wire 2 and the other lead to X1 24 The measurem...

Страница 33: ...rrect Refer to Section 3 5 No Display NEXT PAGE Correct Correct START NO YES NO Turn off system power Check the continuity of the receive RXD and transfer TXD wires Check continuity between central un...

Страница 34: ...Ensure that cable shields are connected correctly Refer to connection and wiring diagrams Drawings 1 2 3 in Section 4 and Procedure 1 in Section 5 Install ground line single cable minimum of AWG14 2 0...

Страница 35: ...G FOR CENTRAL UNIT TO PRESSURE TRANSDUCERS AND CRANE CENTRAL UNIT DS350GM MAIN BOARD PAT 024 352 300 001 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode T...

Страница 36: ...OR CENTRAL UNIT TO CONSOLE CENTRAL UNIT DS350GM MAIN BOARD PAT 024 352 300 001 See reference notes on Drawing 1 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help...

Страница 37: ...OR CENTRAL UNIT TO CABLE REEL ANTI TWO BLOCK CENTRAL UNIT DS350GM MAIN BOARD PAT 024 352 300 001 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical...

Страница 38: ...01 01 SB 190113_A 32 4 4 DRAWING 4 CENTRAL UNIT PARTS LIST 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical Services Inc Email contact us bodetec...

Страница 39: ...0 314 022 006 2 FUSE HOLDER 10 000 313 062 002 1 FUSE 10amp 250V FAST ACTING 11 000 313 064 001 1 FUSE 4amp 250V FAST ACTING 12 000 214 340 013 1 HOLE PLUG PG13 5 13 021 441 131 013 2 STRAIN RELIEF PG...

Страница 40: ...ING 5B CONSOLE DS350 1318 PARTS LIST 4 8 3 5 1 2 2 6 7 10 9 15 10 16 17 11 12 14 13 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical Services Inc...

Страница 41: ...D 07 050 150 300 051 1 TERMINAL BOARD 08 050 000 050 625 1 SEALING FRONT PANEL 09 050 000 100 180 1 HOUSING 10 050 350 110 263 1 MOUNTING KIT FOR HOUSING 11 021 448 161 213 1 STRAIN RELIEF PG13 5 GREY...

Страница 42: ...13_A 36 4 5 DRAWING 6 CABLE REEL PARTS LIST 6 6 8 10 3 1 11 2 7 4 5 9 6 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical Services Inc Email conta...

Страница 43: ...206 012 2 SCREW M6 X 12 HEX SOCKET CAP 05 000 207 010 064 2 WASHER M6 FLAT 06 068 000 100 152 1 HOUSING KT200 07 000 214 340 013 1 PG13 5 HOLE PLUG 08 000 673 020 002 139 CABLE LENGTH SINGLE CORE 09...

Страница 44: ...D H09 A2B H10 MAIN IN OUT H11 POWER H12 TxD 36 54 X1 9 52 62 7776 69 60 MP1 MP25 1 MP4 MP9 MP8 MP26 MP24 35 34 33 31 32 27 28 29 30 26 23 24 25 20 21 22 15 17 18 19 16 11 12 13 10 14 51 53 59 58 57 61...

Страница 45: ...2 5V MP5 24V MP3 MP6 MP4 24V 7 J2 X1 J1 2 1 3 5 4 6 UB MP1 MP7 8 J3 J4 X5 1 4 J5 BOARD PART NUMBER 050 150 30 0051 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to h...

Страница 46: ...5 0V MP1 AGND MP8 5V MP1 7 Input channels 1 7 0 5V 4mA 2 5V 20mA MP14 13V REF02 MP16 HESIN input voltage MP17 app 5 4V clamp for inputs The analog input module converts the sensor signals on channels...

Страница 47: ...41 5 PROCEDURES 5 1 PROCEDURE 1 STRAIN RELIEF INSTALLATION 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical Services Inc Email contact us bodetec...

Страница 48: ...the correct direction x The DATA and TLK EPROMs fill the bottom of the socket as shown by the arrows x Place EPROMs in the correct EPROM socket as shown SYSTEM DATA TLK 38 Years Specializing in Crane...

Страница 49: ...the central unit Remove main board and place in the packing material that the replacement main board came in 9 Carefully insert the new main board in place Refer to Drawing 4 in Section 4 4 for locat...

Страница 50: ...ey At this point a five digit Authorization Number must be entered Only authorized personnel may adjust the zero point settings Example 6 4 3 5 6 5 4 1 B ZERO SETTING THE TRANSDUCER INPUTS Now having...

Страница 51: ...A 45 5 5 PROCEDURE 5 LENGTH AND ANGLE SENSOR ADJUSTMENT 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical Services Inc Email contact us bodetechni...

Страница 52: ...be measured to determine the status or condition of the sensor Measuring current The ammeter is used to measure current at the length input signal Remove the wire from X1 27 terminal in the central un...

Страница 53: ...be between 4 20mA Measuring voltage The voltmeter is used to measure voltage between pins X1 21 piston side signal and X1 22 gnd on the main board 024 352 300 001 The resistors are there to show that...

Страница 54: ...t should be between 4 20mA Measuring voltage The voltmeter is used to measure voltage between pins X1 24 rod side signal and X1 25 gnd on the main board 024 352 300 001 The resistors are there to show...

Страница 55: ...etween 4 20mA Measuring voltage The voltmeter is used to measure voltage between pins X1 29 angle signal and X1 28 gnd on the main board 024 352 300 001 The resistors are there to show that at 4mA the...

Страница 56: ...ANUAL REVISIONS REV DATE NAME DESCRIPTION A 05 01 01 SB Update format in manual 38 Years Specializing in Crane Electronic Repair Parts Sales Call Us We are glad to help Bode Technical Services Inc Ema...

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