HIOS PG Series Скачать руководство пользователя страница 3

03

Installation

 Do not install the device at the places described 
below. Otherwise, it may cause a fire or a failure. 
A place of high humidity or with a lot of dust

 

A place where it becomes high temperatures

 

A place of fire

 

A place of direct sunshine

 

A place containing corrosive gas in the air

 

Unstable place

 Do not use the device where the ambient 
temperatures are out of the range of 5 to 40 °C.

Power Supply

 Be sure to install an earth leakage breaker and a 
safety breaker on the commercial power source 
before using it.

 Connect the earth wire to the earth wire 
terminal of the outlet. You may have an electric 
shock without the earth wire connection in case 
of an electric leakage.

 Avoid the octopus foot wiring and use of an 
extension cord. Otherwise, it may cause a fire or 
an electric shock.

 Do not connect anything other than specified to 
the connection part of this device. Otherwise, it 
may cause an electric shock or a failure.

Handling

 Do not wear clothes with flippers on the cuffs, 
gloves, neckties etc. Otherwise, they may get 
caught in the rotating screwdriver and cause an 
injury or a failure.

 Wear suitable clothing and protective eye-wear 
for work. Cover long hair with a hat etc. so that 
you can work safely.

 Turn off power when you leave the workplace, 
or when you attach / remove a bit / an optional 

item.

 If static electricity is charged, you need to 
neutralize it before use.

 Avoid an unstable place or an unreasonable 
posture for work. Otherwise, it may cause an 
injury.

 Long-time work or some types of work may 
cause strain on your hands, neck, arms or waist, 
causing an injury. Avoid long-time work and take 
a break regularly.

 We recommend use of a balancer to prevent the 
device from falling and to protect cords / wires.

 Hold the plug when you attach / remove the 
power cord, screwdriver and so on.

 Protect cords / wires by not giving damages to 
them; not remodeling them; not pulling them; 
not bending them forcibly; etc. Also, do not 
place heavy items on the power cord. 
Otherwise, it may cause a fire or an electric 
shock.

 If you detect an uneven rotation, strange noises, 
overheating or activation of a breaker, etc., stop 
using the device immediately and have it 
repaired. However, note that the device may be 
overheated depending on the frequency of the 
workpiece or screw types. As a countermeasure, 
prepare spare screwdrivers of the same model 
to extend the tact time and use them alternately, 
or review the selection of screwdriver models.

 Do not overload the device so much that it 
cannot clutch. Otherwise, it may cause a failure 
of the motor.

 Do not touch the screwdriver while it is rotating. 
Otherwise, it may cause an injury or a failure.

 Keep your hands and face away from the 
rotating section while in use. Otherwise, it may 
cause an injury.

 Remove the bit from the screwdriver when you 

Important Safety Instructions

Please read this manual and the power supply unit manual carefully before use to ensure proper operation. In 
addition, do not use the product in the way not described in this manual. Please note that we are not responsible 
for any problems caused by using the product in a manner that does not conform to the contents of this manual, 
using it improperly, or repairing / modifying by a third party except by us or someone specified by us.

Содержание PG Series

Страница 1: ...Brushless Screwdriver with Built in Torque Sensor PG Series PG 3000 PG 5000 PG 7000 Control Unit PG 01 User s Manual ET A034 22A ...

Страница 2: ...tening OK NG Judgment of Tightening Torque Value Evaluation of Operation Time Flowchart of Judgment 14 Connect the ScrewDriver to PC Check the Port In Case of Windows 10 Data Output Format by Either RS 232C or USB Connection Error related Output Measurement Judgment Output PC Input Hyper terminal Example Windows XP Example of a Measurement OK Message Abnormal Conditions Data Taking in Sheet HIOS P...

Страница 3: ...se strain on your hands neck arms or waist causing an injury Avoid long time work and take a break regularly We recommend use of a balancer to prevent the device from falling and to protect cords wires Hold the plug when you attach remove the power cord screwdriver and so on Protect cords wires by not giving damages to them not remodeling them not pulling them not bending them forcibly etc Also do...

Страница 4: ...remodel this device Otherwise it may cause a failure High torque has a large recoil on the hand or arm Hold the driver firmly to avoid being swung around Maintenance and Inspections Turn off power and remove the power plug from the outlet when the device is not in use for a long time Remove the accessories from the screwdriver and store them in the package box when it is not in use them for a long...

Страница 5: ...d to PG 01 Connect the AC adapter to PG 01 Install the Bit CAUTION Do not install or remove the bit with the power on It may cause an accident Insert the bit while pushing the joint shaft collar into the body Release the collar and check if the bit is locked Pull the bit gently to confirm it does not come out Remove the Bit Pull out the bit while pushing the collar against the body Turn On the Pow...

Страница 6: ...ustment nut Use this for adjustment of the output torque Switch lever Start the screwdriver with the lever Forward reverse switch You can switch the screwdriver s rotational direction Clockwise OFF no rotation PG 5000 PG 7000 Counterclockwise Screwdriver cord connector To connect the screwdriver cord Hanger To hang the screwdriver on the balancer or like Sensor cord connector To connect the sensor...

Страница 7: ...imum learning value and smaller than the maximum learning value H G Indicator This indicator is lit when the measured value is good larger than the maximum learning value and below the maximum pass value H NG Indicator This indicator is lit when the measured value is no good larger than the maximum pass value Teaching Indicator This indicator is lit when in the teaching mode for setting of learnin...

Страница 8: ... 20 20 20 PIN No Output signal Description 12 COM GND 13 L NG NG Output when the measurement value is NG below the minimum pass value 14 L G OK Output when the measurement value is OK equal to or larger than the minimum pass value and smaller than the minimum learning value 15 GOOD OK Output when the measurement value is OK equal to or larger than the minimum learning value and smaller than the ma...

Страница 9: ...xing ring referring to the reference table of output torque Turn the torque adjustment nut clockwise to increase the torque and turn it counterclockwise to decrease the torque Adjust it so that the end face of the nut fixing ring is right above the scale After the nut fixing ring is positioned fit the torque adjustment nut accordingly Try to fasten a screw and check how it is fastened after the sc...

Страница 10: ... enabled The teaching indicator is lit L NG indicator and H NG indicator blinks Using the screws and materials to be actually used perform tightening more than 3 times Every time after tightening is completed a buzzer sounds once and the measured value is recorded The measured values of the third to tenth trials are recorded and the values after the eleventh trial will overwrite the old values Pre...

Страница 11: ...ent of Tightening Torque Value If no error is detected in the screw tightening work one of L G GOOD or H G indicator is lit and the buzzer sounds NG NG OK Learning value Allowable error range Lower limit value Allowable error range Upper limit value Threshold value Threshold value If the torque is within the learning values the GOOD indicator will be lit and if it falls within the allowable error ...

Страница 12: ...he learning measurement period If it is not necessary to strictly measure the operation time by using the application change the setting value so that the learning interval will become larger Continuous ON OFF operations at the end of tightening pushing the button twice or three times in a row CAUTION There is a nonintervention time of 100mS for torque measurement and evaluation after the START is...

Страница 13: ...H NG blinks if no teaching value is set The set value can be changed later from the tabulation software on the connected PC Initial resetting of PG 01 No torque up signal NG OK Tightening ON LED OFF at completion OPERATION NG LED ON red OPERATION OK LED ON green One beep L G GOOD or H G LED ON green One beep Signal output L NG LED or H NG LED ON red If measurement time is NG OPERATION NG LED blink...

Страница 14: ...te and install it on PC Check the website for how to install and supported OSs https www aten com global en products usb peripherals usb converters uc232a Turn on PG 01 Check the Port Open the device manager to check which port PG 01 is connected to In Case of Windows 10 Right click the Start button and select Device Manager Click the port COM and LPT in the list and check COM number displayed in ...

Страница 15: ...0 XX XXXX XXXX XXXXX XXXXX LF Judgment error rate Judgment minimum value Judgment measurement time minimum value Judgment maximum value Judgment measurement time maximum value Error related Output E90 End which cannot be detected by 0 areas and judged Zero area detection Impossible judgment ending E91 Abnormal termination at measurement time The abnormally end at the measurement time E92 Study sho...

Страница 16: ...general messages are either operation check messages or measurement data Job Num 4 S00 Lever SW ON Job Num 6 S02 Torque UP ON Operation check message for debugging D10026900668 D000005026903150033701891 D2002026303210033001928 Measurement data M21 Judgment LOW OK E01 Judgment end Operation check message for debugging Abnormal Conditions This displays the condition when judgment results are abnorma...

Страница 17: ...ant to take in two types of data create two files for example test1 xls and test2 xls in advance Then start up two applications and then open each file If you open files by double clicking them in Windows Explorer two files are opened in the same application and the application cannot be used Operating Environment The data taking in sheet was confirmed to be effective in the following environments...

Страница 18: ...g operations performed Minimum of the learning indicates the minimum teaching value modifiable Maximum of the learning indicates the maximum teaching value modifiable Measurement time of minimum indicates the teaching minimum time modifiable Measurement time of maximum indicates the teaching maximum time modifiable After inputting a number press Enter on the keyboard These learning related values ...

Страница 19: ... selectable rates 0 2 5 10 or 20 02 2 Work On Normally this turns on automatically when an operation is performed Other Sheet データーシート グラフシート イレギュラシート Collection of Screwdriver Data Application The operation data is collected in the same way as the data taking in sheet The data is saved in the CSV format For details click Instructions on the screen of screwdriver data collection ...

Страница 20: ... learning values In the following cases it is difficult to make an evaluation and it may not be counted as learning Torque value is 10 or less E90 Zero area detection Impossible judgment ending Idling of the screwdriver occurs or the measurement time is 100 mS or shorter S01 Lever switch Off no torque up Setting cannot be changed from the tabulation software Click the Write learn value button afte...

Страница 21: ...ns are subject to change without prior notice due to improvements of the product Model PG 3000 PG 5000 PG 7000 Start Type Lever Output Torque Range N m 0 2 0 55 0 4 1 2 1 0 2 8 Unloaded Rotation Speed rpm 10 HI LOW 980 680 900 590 960 630 Screw Size mm Machine Screw 1 7 2 3 2 3 3 0 2 6 5 0 Tapping Screw 2 0 2 3 2 0 2 3 2 6 4 0 Weight g 345 509 807 Power supply T 70BL Bit Drive Standard H4 H5 and 5...

Страница 22: ...22 M30P1 5 左ネジ 32 5 36 36 237 69 PG 5000 HIOS M27P1 5 左ネジ 257 31 51 5 PG 7000 HIOS M36P1 5 左ネジ 295 28 mm External Dimension Drawing ...

Страница 23: ...ion Speed 4800bps Start bit 1Bit Stop bit 1Bit Data length 8Bit Data format ASCII Parity none Standard RS 232C Terminal D SUB 9 pins PC PG 01 Straight Cable Female Male Transmission Data Transmission Register Control Circuit Status Reception Register Received Data Received Signal Transmission Signal Level Conversion Level Conversion I O input output Common to plus and minus Output sink type Exampl...

Страница 24: ...HIOS Inc 1 35 1 Oshiage Sumida ku Tokyo Japan 131 0045 www hios com ...

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