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PRODUCT NAME 

36 V Cordless Hedge Trimmer 

Model

   

CH 3656DA

 

REPAIR GUIDE ------------------------------------------------------------------------------------------------------------------ 1 

1. Precautions on disassembly and reassembly ------------------------------------------------------------- 1 

• Disassembly --------------------------------------------------------------------------------------------------- 1 
• Reassembly ---------------------------------------------------------------------------------------------------- 2 
• Lubrication points and type of lubricant ----------------------------------------------------------------- 8 
• Tightening torque --------------------------------------------------------------------------------------------- 8 

2. Precautions on disassembly and reassembly of the charger ------------------------------------------ 8 

STANDARD REPAIR TIME (UNIT) SCHEDULES ---------------------------------------------------------------------- 9 

CONTENTS 

Page 

Power Tools Service Manual  

CONFIDENTIAL 

Jul. 2018 

Overseas Sales Management Dept. 

Содержание CH 3656DA

Страница 1: ...y and reassembly 1 Disassembly 1 Reassembly 2 Lubrication points and type of lubricant 8 Tightening torque 8 2 Precautions on disassembly and reassembly of the charger 8 STANDARD REPAIR TIME UNIT SCHEDULES 9 CONTENTS Page Power Tools Service Manual CONFIDENTIAL Jul 2018 Overseas Sales Management Dept C ...

Страница 2: ...ss y 51 and then remove the Blade Ass y 51 3 Removing the spacer from the blade ass y Remove two Hex Socket Hd Bolts W Button M6 x 25 37 and two Nylon Nuts M6 34 then remove the Spacer 36 NOTE Loosen the two Hex Socket Hd Bolts W Button M6 x 25 37 by putting a hexagonal wrench through the holes in the upper and lower blades 4 Removing the sub handle ass y Remove two Machine Screws W Washer M5 x 30...

Страница 3: ...and one white internal wires of the Switch 11 and two red and three black internal wires of the other Switch 11 4 Use a soldering iron to remove solder for removing the red black and white internal wires of the Battery Terminal 26 NOTE Do not disassemble the Switches 11 and Controller Ass y 23 Conduct reassembly by reversing the disassembly procedure However note the following precautions 1 Wiring...

Страница 4: ...two Switches 11 and Battery Terminal 26 5 Mount the Motor DC 36 V 20 and the assembly of the Controller Ass y 23 two Switches 11 and Battery Terminal 26 to housing A of Housing A B Set 27 aligning the concave portions of the Motor DC 36 V 20 with the convex portions of housing A 6 Mount the Trigger 25 Spring E 24 Push Pin 17 Spring D 12 and Battery Rubber B 29 to the specified positions in Housing...

Страница 5: ... hexagonal wrench through the holes of the upper and lower blades and tighten the two Nylon Nuts M6 34 NOTE Mount the Spacer 36 facing its protrusion to the tip of the Blade Ass y 51 2 Fit the Blade Ass y 51 in Housing A B Set 27 If the Blade Ass y 51 is caught on the Cushion 35 loosen the Tapping Screws W Flange D4 x 20 32 around the Cushion 35 and then fit the Blade Ass y 51 in Housing A B Set 2...

Страница 6: ... sides of the Cam Rod 40 on the bottom cover side inner diameter of the cam mounting hole and blade pin mounting hole Then fit the blade pin and cam of the Gear 41 in the Cam Rod 40 Fit the Washer 39 onto the shaft of the Gear 41 NOTE Mount the Cam Rod 40 with its shear droop surface facing toward the Gear 41 on the blade side 8 Slide the Cam Rod Holder 45 toward the Gear 41 so that the upper and ...

Страница 7: ...5 37 and Nylon Nut M6 34 2 places Cushion 35 Face the protrusion of the Spacer 36 toward the tip of the Blade Ass y 51 Face the concave side of the Spacer 36 toward the Blade Ass y 51 Blade Ass y 51 Face the wedge shaped joint toward the HiKOKI logo on housing A Cam Rod Holder 45 Face the shear droop surface of the Cam Rod 40 inward toward the Gear 41 Cam Rod 40 Cam Rod 40 Gear 41 ...

Страница 8: ...Housing A B Set 27 ribs 2 Mount the Bottom Cover Ass y 44 so that the Cam Rod Holder 45 is correctly positioned between the ribs on the Bottom Cover Ass y 44 Then tighten the four Tapping Screws W Flange D5 x 20 46 Slide the Cam Rod Holder 45 toward the Gear 41 Ribs on Housing A B Set 27 Align the edge of the Cam Rod Holder 45 with the edges of Housing A B Set 27 ribs Ribs on the Bottom Cover Ass ...

Страница 9: ...10 g Item No Part name Tightening torque N m kgf cm 13 Machine Screw W Washer M5 x 30 Black 2 4 0 5 25 5 31 Tapping Screw W Flange D3 x 16 Black 1 3 0 3 13 3 32 Tapping Screw W Flange D4 x 20 2 4 0 5 25 5 34 Nylon Nut M6 9 8 2 0 100 20 46 Tapping Screw W Flange D5 x 20 Black 2 9 0 5 30 5 49 Hex Socket Hd Bolt W Flange M5 x 8 5 9 1 5 60 15 2 Precautions on disassembly and reassembly of the charger ...

Страница 10: ...Housing A B Set Switch x 2 Push Pin Motor DC 36V Controller Ass y Trigger Work Flow Bottom Cover Ass y First Gear Ball Bearing 626ZZC2 x 2 Gear Ball Bearing 608DD x 2 Cam Rod x 2 Cam Rod Holder Blade Ass y Cushion x 2 Spacer Guard Plate STANDARD REPAIR TIME UNIT SCHEDULES ...

Страница 11: ...TRIMMER LIST NO K884 2018 2 14 E1 32 3 1 31 502 27 2 7 13 14 28 11 25 16 23 20 10 11 12 17 18 29 30 33 24 9 8 4 501 26 15 6 22 21 19 19 19 42 38 49 50 48 35 36 34 38 39 40 41 42 43 39 37 37 35 46 56 57 53 58 40 45 47 52 55 54 51 44 5 ...

Страница 12: ...LUD 22 26 FOR NZL 24 373361 SPRING E 1 25 333761 TRIGGER 1 26 372228 BATTERY TERMINAL 1 27 373110 HOUSING A B SET 1 28 371750 BATTERY BSL 36A18 EUROPE AUS NZL 1 INCLUD 502 29 370328 BUTTERY RUBBER B 1 30 MV LABEL B 1 31 313687 TAPPING SCREW W FLANGE D3 X 16 BLACK 1 32 339250 TAPPING SCREW W FLANGE D4 X 20 12 33 NAME PLATE 1 34 6698766 NYLON NUT M6 2 35 335021 CUSHION 2 36 335020 SPACER 1 37 669911...

Страница 13: ...B 4 56 6699111 WASHER M7 5 57 6699109 SHOULDER BUTTON BOLT M5 X 25 4 58 335011 BLADE CASE 620MM 1 DESCRIPTION REMARKS 501 CHARGER MODEL UC 18YSL3 1 502 329897 BATTERY COVER 1 DESCRIPTION REMARKS 601 6600410 BLADE ASS Y 780MM 1 602 336102 BLADE CASE 780MM 1 2 18 Printed in Japan 3 180214N OPTIONAL ACCESSORIES ALTERNATIVE PARTS STANDARD ACCESSORIES NO USED CODE NO ITEM NO NO USED CODE NO ITEM NO NO ...

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