-4-
• Mounting the protector and packing (A)
2. Reassembling the housing section
(1) Ensure that no internal wire is loose or caught when mounting housing (B) of Housing (A).(B) Set
[27]
.
Check that Spring (E)
[24]
is not bent, misaligned, or dropped.
(2) Fit the Protector
[14]
into Housing (A).(B) Set
[27]
with Packing (A)
[15]
firmly pressed.
(3) Properly position housing (B) of Housing (A).(B) Set
[27]
. Insert the Ball Bearing 626ZZ
[42]
and Ball
Bearing 608DD
[38]
into the ball bearing chambers in the housing. Then tighten twelve Tapping
Screws (W/Flange) D4 x 20
[32]
.
NOTE: Tighten the screw “A” first as shown in the wiring diagram on page 3 being careful not
to catch any internal wire.
(4) Put Shaft (D)
[7]
through the hole of the Push Pin
[17]
. Fit the convex portions of the Sub Handle Ass’y
[3]
in the concave portions of Housing (A).(B) Set
[27]
. Then tighten two Machine Screws (W/Washer)
M5 x 30
[13]
being careful not to drop the two Nuts M5
[18]
.
(5) Insert the flange of the Felt
[6]
into the groove of Housing (A).(B) Set
[27]
.
3. Mounting the blade ass’y and gear
(1) Put the two Hex. Socket Hd. Bolts (W/Button) M6 x 25
[37]
through the Spacer
[36]
. Put a hexagonal
wrench through the holes of the upper and lower blades and tighten the two Nylon Nuts M6
[34]
.
NOTE: Mount the Spacer [36] facing its protrusion to the tip of the Blade Ass’y [51].
(2) Fit the Blade Ass’y
[51]
in Housing (A).(B) Set
[27]
. If the Blade Ass’y
[51]
is caught on the Cushion
[35]
, loosen the Tapping Screws (W/Flange) D4 x 20
[32]
around the Cushion
[35]
and then fit the
Blade Ass’y
[51]
in Housing (A).(B) Set
[27]
again. Be sure to retighten the loosened Tapping Screws
(W/Flange) D4 x 20
[32]
. Replace the Cushion
[35]
with new one if it is scratched or cracked.
(3) Apply grease (Nippeco SEP-3A) to the inside of the Cam Rod Holder
[45]
and put the Blade Ass’y
[51]
through the Cam Rod Holder
[45]
.
NOTE: Face the wedge-shaped joint of the Cam Rod Holder [45] toward the HiKOKI logo of
housing (A).
(4) Apply grease (Nippeco SEP-3A) to the tooth surface of the First Gear
[43]
and then insert the First
Gear
[43]
into the Ball Bearing 626ZZ
[42]
.
(5) Apply grease (Nippeco SEP-3A) to both sides of the Cam Rod
[40]
(on the housing side), inner
diameter of the cam mounting hole, and blade pin mounting hole. Then fit the blade pin (on the
housing side) in the Cam Rod
[40]
.
NOTE: Mount the Cam Rod [40] with its shear droop surface facing toward the Gear [41] (on the
blade side).
[14]
Packing (A)
Insert the flange of the Felt
[6]
into the groove.
[27]