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Hi-Force Premium TPA-A Series, Руководство по эксплуатации

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Operating Instruction Manual: 

OM-TPA-A-01 

Serial Numbers: 

All 

 

23 

 

10.0 Pressure Conversion Table 

bar 

psi 

kgf / cm

2 

 

bar 

psi 

kgf / cm

2

 

10 

145 

10.2 

 

360 

5221 

367.1 

20 

290 

20.4 

370 

5366 

377.3 

30 

435 

30.6 

380 

5511 

387.5 

40 

580 

40.8 

390 

5656 

397.7 

50 

725 

51.0 

400 

5802 

407.9 

60 

870 

61.2 

410 

5947 

418.1 

70 

1015 

71.4 

420 

6092 

428.3 

80 

1160 

81.6 

430 

6237 

438.5 

90 

1305 

91.8 

440 

6382 

448.7 

100 

1450 

102.0 

450 

6527 

458.9 

110 

1595 

112.2 

460 

6672 

469.1 

120 

1740 

122.4 

470 

6817 

479.3 

130 

1885 

132.6 

480 

6962 

489.5 

140 

2031 

142.8 

490 

7107 

499.7 

150 

2176 

153.0 

500 

7252 

509.9 

160 

2321 

163.2 

510 

7397 

520.1 

170 

2466 

173.4 

520 

7542 

530.3 

180 

2611 

183.5 

530 

7687 

540.5 

190 

2756 

193.7 

540 

7832 

550.6 

200 

2901 

203.9 

550 

7977 

560.8 

210 

3046 

214.1 

560 

8122 

571.0 

220 

3191 

224.3 

570 

8267 

581.2 

230 

3336 

234.5 

580 

8412 

591.4 

240 

3481 

244.7 

590 

8557 

601.6 

250 

3626 

254.9 

600 

8702 

611.8 

260 

3771 

265.1 

610 

8847 

622.0 

270 

3916 

275.3 

620 

8992 

632.2 

280 

4061 

285.5 

630 

9137 

642.4 

290 

4206 

295.7 

640 

9282 

652.6 

300 

4351 

305.9 

650 

9427 

662.8 

310 

4496 

316.1 

660 

9573 

673.0 

320 

4641 

326.3 

670 

9718 

683.2 

330 

4786 

336.5 

680 

9863 

693.4 

340 

4931 

346.7 

690 

10008 

703.6 

350 

5076 

356.9 

700 

10153 

713.8 

Содержание Premium TPA-A Series

Страница 1: ...t information available at the time of publication and approval For information relating to the servicing of an Air Driven Torque Wrench Pump see the servicing instructions which are available on the...

Страница 2: ...f Incorporation Conformity 6 4 0 Component Identification 7 5 0 Installation Setup 10 6 0 Operation 18 7 0 Maintenance and Storage 21 8 0 Specifications 22 9 0 System Components Accessories 22 10 0 Pr...

Страница 3: ...ulic equipment If an operator has not been trained on high pressure hydraulic equipment and its safe usage consult your local Hi Force sales office or distributor who can offer training courses for op...

Страница 4: ...Trapped hydraulic pressure can cause a loosened coupler to dislodge unexpectedly with great force This action could result in serious personal injury or death Loosening a coupler under pressure can re...

Страница 5: ...any hydraulic equipment Hi Force manufactures its TPA hydraulic pumps to operate at a maximum working pressure of 700 bar 10 000 psi DO NOT connect hydraulic torque equipment with a lower pressure ca...

Страница 6: ...amage or minor moderate personal injury ALWAYS stand the pump on a stable level surface during operation BEWARE of hot surfaces on the motor DO NOT obstruct the flow of cooling air around the motor To...

Страница 7: ...ers All 7 4 0 Component Identification 1 Oil Reservoir 5 Oil Pressure Gauge 2 Air Motor 6 Multi Outlet 4 Way Split Block 3 Air Motor Muffler 7 Oil Temperature Pressure Gauge 4 FRL Unit See Figure 4 3...

Страница 8: ...bers All 8 8 Tool Retract Coupler 90 bar 12 Control Pendant Inlet 9 Tool Advance Coupler 700 bar 13 Adjustable Pressure Relief Valve with Locking Wing Nut 10 Roll Frame 14 Control Pendant 11 Oil Fille...

Страница 9: ...oir 20 Air Supply Inlet 3 8 BSP 16 Air Pressure Gauge 21 Air Filter Water Trap 17 Air Lubricator Filler Plug 22 Water Trap Drain Button 18 Air Lubricator Control Knob 23 Water Trap Drain Port 19 Air R...

Страница 10: ...the Reservoir with Oil IMPORTANT The TPA A Range uses ISO46 Grade Hydraulic Oil Stand the Pump on a firm level surface Remove the filler cap 11 from the filler breather Fill the reservoir with clean h...

Страница 11: ...male high pressure advance coupler 9 is connected to the advance port on the tool Failure to do so may result in leakage tool damage or personal injury 5 3 1 Connections See figure 5 1 Connections bet...

Страница 12: ...e male advance coupler 9 on the pump Connect the male coupler on the black hose to the female retract coupler 8 on the pump Connect the free end of the red hose to the advance port on the torque wrenc...

Страница 13: ...and disconnect from the air supply Remove the relevant blanking plugs from the outlet split block 6 and fit the required number of extra coupler pairs ALWAYS fit the male coupler to the top port and t...

Страница 14: ...ar 100 psi The compressor must be able to maintain a minimum flow rate of 50 cfm 24 l sec NOTE The pump will still run if the values are below those stated above but the oil flow rate and therefore th...

Страница 15: ...dant 14 The tool may stay stationary or advance slowly depending on the relief valve setting Set the adjustable relief valve 13 to approx 100 bar The tool will advance to its full stroke If the tool r...

Страница 16: ...motor running the retract hose s still contains 80 90 bar pressure DO NOT TOUCH Switch off the pump unit by pressing the Stop button see figure 5 6 on the control pendant 14 and check the tool and co...

Страница 17: ...advance Continue until the gauge reads approximately 100 bar With the pressure holding steady around 100 bar perform a visual inspection of the tool s hoses and couplers for any signs of oil leakage...

Страница 18: ...ng the retract hose s still contains 80 90 bar pressure DO NOT TOUCH 6 1 Preparing the Pump for Operation 1 Connect the torque wrench s to the pump as per section 5 3 2 Turn the pressure relief valve...

Страница 19: ...e holding the pump in advance mode slowly turn the relief valve knob 2 clockwise and watch as the pump pressure on the gauge rises When the pressure reaches your desired value stop turning the knob an...

Страница 20: ...or s the pump MUST ONLY be operated once all torque wrench tool operators have indicated it is safe to do so 1 Prepare the pump for operation as per section 6 1 2 Set the required pressure torque as p...

Страница 21: ...To replace the oil disconnect from the air supply remove the oil drain plug 24 on the bottom of the reservoir and drain the used oil into a suitable container Replace the drain plug 24 and refill wit...

Страница 22: ...325 700 0 8 Sound Pressure Levels An average A Weighted sound pressure level of 90dB was measured for undefined workspaces as per EU Directive 2006 42 EC Section 1 7 4 2 u Oil Temperature Control TPA...

Страница 23: ...480 6962 489 5 140 2031 142 8 490 7107 499 7 150 2176 153 0 500 7252 509 9 160 2321 163 2 510 7397 520 1 170 2466 173 4 520 7542 530 3 180 2611 183 5 530 7687 540 5 190 2756 193 7 540 7832 550 6 200 2...

Страница 24: ...talls or struggles to create pressure a Low air pressure volume Check air supply including regulator setting and the size of the connecting hoses to ensure the correct airflow pressure requirements ar...

Страница 25: ...er load or before maximum torque is reached a Control Valve damaged Contact your local Hi Force office distributor b Seal damage wear or internal damage Contact your local Hi Force office distributor...

Страница 26: ...struction Manual OM TPA A 01 Serial Numbers All 26 UK Head Office Hi Force Limited Prospect Way Daventry Northamptonshire NN11 8PL United Kingdom Tel 44 1327 301000 Fax 44 1327 706555 Email daventry h...

Страница 27: ...alaysia hi force com Hi Force Nederland B V Numansdorp Netherlands Tel 31 85 902 8111 Email holland hi force com Hi Force Saudi Dammam Saudi Arabia Tel 966 13 802 1338 Email saudi hi force com Hi Forc...

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