Hi-Force Premium TPA-A Series Скачать руководство пользователя страница 18

Operating Instruction Manual: 

OM-TPA-A-01 

Serial Numbers: 

All 

 

18 

 

6.0 Operation 

Hi-Force  TPA-A  Torque  Wrench  Pumps  are  used  to  power  double-acting  Hydraulic  Torque  Wrenches. 
Make sure you read this manual in conjunction with the Torque Wrenches operating instruction manual to 
ensure correct and safe operation of all hydraulic equipment in the system. 

Before applying pressure to the system make sure you observe the following points

 

  You are aware of the correct operation of the Torque Wrench/s.

 

  You are aware of the maximum working pressure of the Torque Wrench/s.

 

  You are aware of the required working pressure/s that must be applied to the Torque Wrench/s.

 

  You have read and fully understood the torquing sequence and procedure.

 

  You have performed the relevant risk assessment/s and have a method statement (safe system of 

work) for all operators to follow.

 

With the air motor still running the retract hose/s still contains 80 - 90 bar pressure.

 

DO NOT TOUCH.

 

6.1. Preparing the Pump for Operation 

1.  Connect the torque wrench/s to the pump as per section 5.3. 

2.  Turn the pressure relief valve (13) fully anti-clockwise (fully open position). 

3.  Connect the Pump to the air sup

ply using an appropriate 3/8” BSP airline fitting. 

4. 

Turn the air supply ‘ON’.  

When  the  air  supply  is  first  turned  on,  it  is  possible  for  the  pump  to  start 
unexpectedly. If this happens, press the ‘Stop’ button on the control pendant (14) 
to stop the motor until ready to proceed. 

5.  While monitoring the  pressure  on the  air  pressure gauge (16),  use the  air regulator knob  (19) to 

adjust the air pressure as high as the supply will allow, up to a maximum of 7.0 bar (100 psi). Make 
sure that the supplied air pressure is not too high or too low. 

NOTE:

 

The regulator knob (19) must be pulled ‘UP’ to unlock it before being turned. Once adjusted 

to the desired pressure, it should be pushed back ‘DOWN’ to lock it. 

6.  If necessary, bleed trapped air from the system as per section 5.10. 

7.  Perform system leak & function tests as per section 5.11. 

 

 

Содержание Premium TPA-A Series

Страница 1: ...t information available at the time of publication and approval For information relating to the servicing of an Air Driven Torque Wrench Pump see the servicing instructions which are available on the...

Страница 2: ...f Incorporation Conformity 6 4 0 Component Identification 7 5 0 Installation Setup 10 6 0 Operation 18 7 0 Maintenance and Storage 21 8 0 Specifications 22 9 0 System Components Accessories 22 10 0 Pr...

Страница 3: ...ulic equipment If an operator has not been trained on high pressure hydraulic equipment and its safe usage consult your local Hi Force sales office or distributor who can offer training courses for op...

Страница 4: ...Trapped hydraulic pressure can cause a loosened coupler to dislodge unexpectedly with great force This action could result in serious personal injury or death Loosening a coupler under pressure can re...

Страница 5: ...any hydraulic equipment Hi Force manufactures its TPA hydraulic pumps to operate at a maximum working pressure of 700 bar 10 000 psi DO NOT connect hydraulic torque equipment with a lower pressure ca...

Страница 6: ...amage or minor moderate personal injury ALWAYS stand the pump on a stable level surface during operation BEWARE of hot surfaces on the motor DO NOT obstruct the flow of cooling air around the motor To...

Страница 7: ...ers All 7 4 0 Component Identification 1 Oil Reservoir 5 Oil Pressure Gauge 2 Air Motor 6 Multi Outlet 4 Way Split Block 3 Air Motor Muffler 7 Oil Temperature Pressure Gauge 4 FRL Unit See Figure 4 3...

Страница 8: ...bers All 8 8 Tool Retract Coupler 90 bar 12 Control Pendant Inlet 9 Tool Advance Coupler 700 bar 13 Adjustable Pressure Relief Valve with Locking Wing Nut 10 Roll Frame 14 Control Pendant 11 Oil Fille...

Страница 9: ...oir 20 Air Supply Inlet 3 8 BSP 16 Air Pressure Gauge 21 Air Filter Water Trap 17 Air Lubricator Filler Plug 22 Water Trap Drain Button 18 Air Lubricator Control Knob 23 Water Trap Drain Port 19 Air R...

Страница 10: ...the Reservoir with Oil IMPORTANT The TPA A Range uses ISO46 Grade Hydraulic Oil Stand the Pump on a firm level surface Remove the filler cap 11 from the filler breather Fill the reservoir with clean h...

Страница 11: ...male high pressure advance coupler 9 is connected to the advance port on the tool Failure to do so may result in leakage tool damage or personal injury 5 3 1 Connections See figure 5 1 Connections bet...

Страница 12: ...e male advance coupler 9 on the pump Connect the male coupler on the black hose to the female retract coupler 8 on the pump Connect the free end of the red hose to the advance port on the torque wrenc...

Страница 13: ...and disconnect from the air supply Remove the relevant blanking plugs from the outlet split block 6 and fit the required number of extra coupler pairs ALWAYS fit the male coupler to the top port and t...

Страница 14: ...ar 100 psi The compressor must be able to maintain a minimum flow rate of 50 cfm 24 l sec NOTE The pump will still run if the values are below those stated above but the oil flow rate and therefore th...

Страница 15: ...dant 14 The tool may stay stationary or advance slowly depending on the relief valve setting Set the adjustable relief valve 13 to approx 100 bar The tool will advance to its full stroke If the tool r...

Страница 16: ...motor running the retract hose s still contains 80 90 bar pressure DO NOT TOUCH Switch off the pump unit by pressing the Stop button see figure 5 6 on the control pendant 14 and check the tool and co...

Страница 17: ...advance Continue until the gauge reads approximately 100 bar With the pressure holding steady around 100 bar perform a visual inspection of the tool s hoses and couplers for any signs of oil leakage...

Страница 18: ...ng the retract hose s still contains 80 90 bar pressure DO NOT TOUCH 6 1 Preparing the Pump for Operation 1 Connect the torque wrench s to the pump as per section 5 3 2 Turn the pressure relief valve...

Страница 19: ...e holding the pump in advance mode slowly turn the relief valve knob 2 clockwise and watch as the pump pressure on the gauge rises When the pressure reaches your desired value stop turning the knob an...

Страница 20: ...or s the pump MUST ONLY be operated once all torque wrench tool operators have indicated it is safe to do so 1 Prepare the pump for operation as per section 6 1 2 Set the required pressure torque as p...

Страница 21: ...To replace the oil disconnect from the air supply remove the oil drain plug 24 on the bottom of the reservoir and drain the used oil into a suitable container Replace the drain plug 24 and refill wit...

Страница 22: ...325 700 0 8 Sound Pressure Levels An average A Weighted sound pressure level of 90dB was measured for undefined workspaces as per EU Directive 2006 42 EC Section 1 7 4 2 u Oil Temperature Control TPA...

Страница 23: ...480 6962 489 5 140 2031 142 8 490 7107 499 7 150 2176 153 0 500 7252 509 9 160 2321 163 2 510 7397 520 1 170 2466 173 4 520 7542 530 3 180 2611 183 5 530 7687 540 5 190 2756 193 7 540 7832 550 6 200 2...

Страница 24: ...talls or struggles to create pressure a Low air pressure volume Check air supply including regulator setting and the size of the connecting hoses to ensure the correct airflow pressure requirements ar...

Страница 25: ...er load or before maximum torque is reached a Control Valve damaged Contact your local Hi Force office distributor b Seal damage wear or internal damage Contact your local Hi Force office distributor...

Страница 26: ...struction Manual OM TPA A 01 Serial Numbers All 26 UK Head Office Hi Force Limited Prospect Way Daventry Northamptonshire NN11 8PL United Kingdom Tel 44 1327 301000 Fax 44 1327 706555 Email daventry h...

Страница 27: ...alaysia hi force com Hi Force Nederland B V Numansdorp Netherlands Tel 31 85 902 8111 Email holland hi force com Hi Force Saudi Dammam Saudi Arabia Tel 966 13 802 1338 Email saudi hi force com Hi Forc...

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