background image

8

MegaBox MB 

 – Centrifugal fans

Installation and Operating Instructions

CHAPTER 4 

MAINTENANCE AND
SERVICING 

–   Check tightness of all connections (if required)
–  Remove assembly residues from fan or duct
–   During the test run, check the fan for improper vibration and noise
–   Do not operate the fan beyond the specified performance curve (see catalogue/internet). 

The fan must run at its prescribed operating point

–    Fill out the enclosed commissioning report (see page 12) and submit in case of a warranty claim

3 .11 Operation
 

Regularly check the correct functioning of the fan:
–  Check the air gap (see table 3.5)
–  Free movement of the impeller
–  Power consumption measurement
–  Check on possible vibrations and noise
–  Deposits of dust and dirt in the casing or on the motor and impeller

4 .0  Maintenance and servicing

–  

Before any maintenance or inspection work or before opening the terminal compartment, the device must  

  be fully isolated from the power supply and secured against unintended restart! 

–  Excessive deposit of dirt, dust, grease and other materials on the impeller, motor and especially between the casing 

and impeller must be avoided and prevented by periodical cleaning.

–  If the fan is used for important technical functions, servicing is necessary at least every 6 months, and in case of 

standstill for a longer period of time, it must be serviced before recommissioning.

–  Maintenance and servicing work may only be carried out by authorised specialists in explosion-protection.
–  The following must be checked: 
  • Air gap 
  • Screw connections, particularly impeller fastening. 

Do not loosen screws in the process!

  • Casing/impeller surface coating (e.g. rust, paint damage)
  • Bearing noises
  • Damage
  • Vibrations
  • Deposits of dirt
  • Power consumption
  • Function of the safety components (if provided)
–  It is recommended that a system maintenance log is kept and the tests and test results are logged. Compare the 

results with the results of previous tests. If the parameters vary, you must contact the manufacturer.

 

–  The instructions in the electric motor maintenance manual must be observed.

4 .1 Cleaning

–  The unit must be isolated from the power supply before cleaning work! 

 

  Wet cleaning when the unit is live can lead to electric shock .

–   Regular inspection with periodic cleaning, if necessary, is required in order to avoid imbalance due to contamination.
–   Do not use aggressive, paintwork-damaging agents!
–   High-pressure cleaners or water jets are not permitted!

4 .2  Indications – Fault causes

–  Abnormal noises can mean worn out ball bearings.
–   Vibrations can originate from an unbalanced or dirty impeller or due to the installation situation.
–   Extreme performance reduction can occur if the fan operates above the transition point, i.e. outside the permissible 

range (associated with higher sound level).

4 .3  Spare parts

Defective fans must be completely exchanged according to Directive 2014/34/EU (Product Safety Act). Own repair 
attempts are strictly prohibited! Optimum operational safety for the fans is only guaranteed when repaired the manu-
facturer.

4 .4  Standstill and disposal

The generally applicable regulations for labour protection and accident prevention must be observed! 

– Electrical work must only be carried out by an authorised electrician.
– Use suitable lifting tools and fastening devices to dismantle the fan.
– The fan components correspond to the applicable regulations and laws. 

WARNING

 

m

WARNING

 

m

     EN    

Содержание MegaBox MB

Страница 1: ...Explosionsgesch tzte Baureihen Explosion proof series MegaBox MB Radialventilatoren Centrifugal fans m EN Helios Ventilatoren MONTAGE UND BETRIEBSVORSCHRIFT INSTALLATION AND OPERATING INSTRUCTIONS DE...

Страница 2: ...eb Seite 8 KAPITEL 4 INSTANDHALTUNG UND WARTUNG Seite 8 4 0 Instandhaltung und Wartung Seite 8 4 1 Reinigung Seite 8 4 2 Hinweise St rungsursachen Seite 8 4 3 Ersatzteile Seite 8 4 4 Stilllegen und En...

Страница 3: ...tel und Feuchtigkeits in di ka to ren Der Lager ort muss ersch tterungsfrei wassergesch tzt und frei von Temperatur schwan kun gen sein Lagertemperatur 20 C bis 40 C diese Grenzwerte d rfen nicht bers...

Страница 4: ...chender f rdiejeweiligeZonezugelassenerGer tekategorie ver wendet werden Weitere Informationen sind den einschl gigen Normen und Gesetzestexten zu entnehmen Vor allen Wartungs und Installationsarbeite...

Страница 5: ...z erforderlich sein Ventilatoren die durch ihre Einbauweise z B Einbau in L ftungskan le oder geschlossene Aggregate gesch tzt sind ben tigen kein Schutzgitter wenn die Anlage die gleiche Sicherheit b...

Страница 6: ...r Verpackung und vor Montagebeginn sind folgende Punkte zu berpr fen liegen Transportsch den vor Freilauf des Laufrades einheitlicher Abstand von Laufradkanten zu Geh use Luftspalt Mindestluftspalte s...

Страница 7: ...terschutzdach MB WSD Zubeh r montiert werden Abb 5 Die MegaBox ist f r vollkommen freie v llig ungesch tzte Bewitterung nicht geeignet Das Wetterschutzdach ist aus verzinktem Stahlblech und zur Befest...

Страница 8: ...undendienst kontaktieren Eigene Reparaturversuche sind strikt untersagt Type in mm Spaltbreite T r B Spaltbreite D se C MBD 160 4 Ex 160 min 2 0 2 MBD 160 2 Ex 160 min 2 0 2 MBD 180 4 Ex 180 min 2 0 2...

Страница 9: ...e zu berpr fen Auf die Beachtung der diesen Ger ten noch speziell beiliegenden Vorschriften wird hingewiesen Anschlussdaten m ssen mit den An gaben des Motorleistungsschildes bereinstimmen Die Einf hr...

Страница 10: ...gerungen Stromaufnahme Funktion der Sicherheitsbauteile falls vorhanden Es wird empfohlen ein Anlagenwartungsbuch zu f hren und die durchgef hrten Pr fungen und Pr fungsergebnisse einzutragen Die Erge...

Страница 11: ...470 35 MBD 180 Ex 470 412 269 20 230 55 134 4 618 106 5 200 200 161 219 470 30 Type A B C D E F G H I J K L M N Gewicht bis max kg Abb 8 Ma e in mm MBD 280 Ex 625 537 360 85 295 140 171 5 853 142 5 3...

Страница 12: ...ig 6 2 Motortypenschild Eine Kopie des Motortypenschilds befindet sich neben dem Typenschild Technischen Daten sind dem Motortypenschild zu entnehmen 6 3 Zubeh r f r Ex Ventilatoren Angaben zum Ex Zub...

Страница 13: ...Verlegung nach VDE n JA 3 Mindestluftspalt gepr ft n JA Wert 4 Freier Lauf des Laufrades gepr ft n JA 5 Stromaufnahme gemessen vgl mit Typenschild n JA Wert 6 F rder und Drehrichtung gepr ft n JA 7 S...

Страница 14: ...7 Fehlerschleifen Impedanz TN System oder Erdungswiderstand IT System ausreichend 8 Isolationswiderstand ist ausreichend 9 Die automatische elektrische Schutzeinrichtung spricht in zul ssigen Grenzwe...

Страница 15: ...13 MegaBox MB Radialventilatoren Montage und Betriebsvorschrift DE...

Страница 16: ...7 3 10 Commissioning Page 7 3 11 Operation Page 8 CHAPTER 4 MAINTENANCE AND SERVICING Page 8 4 0 Maintenance and servicing Page 8 4 1 Cleaning Page 8 4 2 Indications Fault causes Page 8 4 3 Spare part...

Страница 17: ...ging plastic bag with desiccant and humidity indicators The storage location must be vibration free water tight and free from temperature fluctuations Storage temperature 20 C to 40 C and these limits...

Страница 18: ...legal texts Before any maintenance or installation work or before opening the terminal compartment the device must be fully isolated from the power supply and secured against unintended restart The e...

Страница 19: ...uarantees the same protection It should be noted that the operator will be held responsible for accidents occurring as a result of missing protection devices 2 3 Air flow direction and direction of ro...

Страница 20: ...nts must be checked after the removal of packaging and prior to the start of assembly is transportation damage apparent free movement of the impeller uniform distance from impeller blade to casing air...

Страница 21: ...on the outdoor cover hood MB WSD Accessories must be mounted Fig 5 The MegaBox is not suitable for completely unprotected exposure to the weather The outdoor cover hood is made of galvanised sheet ste...

Страница 22: ...repair attempts are strictly prohibited NOTE ATTENTION m Type in mm Gap width door panel B Gap width nozzle C MBD 160 4 Ex 160 min 2 0 2 MBD 160 2 Ex 160 min 2 0 2 MBD 180 4 Ex 180 min 2 0 2 MBD 200 4...

Страница 23: ...tic line enclosed with the protection switch Also observe the regulations especially enclosed with the device Electrical connection data must correspond to the motor type plate data The installation o...

Страница 24: ...process Casing impeller surface coating e g rust paint damage Bearing noises Damage Vibrations Deposits of dirt Power consumption Function of the safety components if provided It is recommended that...

Страница 25: ...180 Ex 470 412 269 20 230 55 134 4 618 106 5 200 200 161 219 470 30 Type A B C D E F G H I J K L M N Weight up to max kg Fig 8 Dimensions in mm MBD 280 Ex 625 537 360 85 295 140 171 5 853 142 5 315 31...

Страница 26: ...ate A copy of the motor type plate is located next to the fan type plate Technical data is shown on the motor type plate 6 3 Accessories for explosion proof fans Information on explosion proof accesso...

Страница 27: ...tallation to VDE n YES 3 Minimum air gap checked n YES Value 4 Unhindered running of impeller checked n YES 5 Current consumption measured cf type plate n YES Value 6 Airflow direction and direction o...

Страница 28: ...hysical check visual check 7 Fault loop impedance TN system or earthing resistance IT system satisfactory 8 Insulation resistance is sufficient 9 Automatic electrical protective devices operate within...

Страница 29: ...13 MegaBox MB Centrifugal fans Installation and Operating Instructions EN...

Страница 30: ...14 MegaBox MB Centrifugal fans Installation and Operating Instructions EN...

Страница 31: ...15 MegaBox MB Centrifugal fans Installation and Operating Instructions EN...

Страница 32: ...OS Ventilatoren GmbH Co KG Lupfenstra e 8 78056 VS Schwenningen F HELIOS Ventilateurs Le Carr des Aviateurs 157 av Charles Floquet 93155 Le Blanc Mesnil Cedex CH HELIOS Ventilatoren AG Tannstrasse 4 8...

Отзывы: