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MegaBox MB 

 – Centrifugal fans

Installation and Operating Instructions

–  The MegaBox Ex centrifugal fans are designed as components of a 

stationary

 ventilation system. They may only be 

  operated when installed as intended and safety is ensured by protective installations and the required constructional  
  explosion protection measures according to DIN EN 14986. 

  

–  According to DIN EN 14986, fans are not to be regarded as absolutely gas-tight. The same explosion-proof zone is valid  
  for inside and outside! 
– 

The unit may be operated outdoors with an outdoor cover hood .

 

  

 

The fan must only be used for its intended purpose!

–  The transportation of solids or solid particles in the transport medium and fluids is not permitted.
–  Transport media, which attack the fan material, are not permitted.
–  The fan is not suitable for transporting dusty media. Deposits of dust in the fan casing and/or impellers are not per-

mitted. 

–  The fan must not be connected to a smoke gas duct.
–  There must be no rust particles in the air flow.
–  The temperature class on the type plate must correspond to the ignition temperature of the potential gas or the fan 
  must meet the requirements of a higher temperature class.
– 

The fan may only be operated within the specified performance curve range, so that sufficient cooling is en- 

  sured . Usage beyond the range of the performance curve is not permitted!

1 .9  Performance data

The motor type plate provides information about the electrical values; these must be coordinated with the local supply 
network. The fan performances* were determined on a test stand according to DIN 24163; they are valid for the rated 
speed and standard version with free inflow and discharge. Diverging versions and adverse installation and operation 
conditions can lead to a reduction of performance.  

1 .10  Noise data

The noise data* also refers to the above mentioned configuration. Casing vibrations, adverse operating conditions, 
etc. can lead to an increase of the values specified in the catalogue. Data relating to certain distances (1, 2, 4 m) are 
valid for free-field conditions. The sound pressure level can differ significantly from the data published in the catalogue 
after installation, as sound pressure levels depend on the absorption capacity on the room, the place of installation 
and other factors.

2 .0  Safety information for explosion-proof fans

The usage, connection and operation of explosion-proof fans are subject to special regulations; consul-
tation is required in case of doubt. Helios explosion-proof fans comply with the requirements 
of ATEX, Directive 2014/34/EU (Product Safety Act). In order to assess hazardous areas, the alloca-
tion of zones by the operator is necessary. Only fans in the appropriate category approved for the res-
pective zone may be used. Further information can be found in the relevant standards and legal texts. 

 

– 

Before any maintenance or installation work or before opening the terminal compartment, the device must 
be fully isolated from the power supply and secured against unintended restart! The electrical connection 
must be carried out only by a qualified electrician in accordance with the following wiring diagrams!

–  Compliance with the EMC Directive refers only to this fan when it is directly connected to the public grid. If the fan 

is integrated into a system or supplemented with other components and operated, the manufacturer or operator is 
responsible for compliance with the EMC Directive.

–  Speed control and abnormally frequent activation/deactivation is not permitted!
–  Every motor must have a 

motor protection device

 of category II (2)G, see Directive 2014/34/EU (Product Safety Act), 

which is to be adjusted to the rated current of the motor and which trips within the time tE specified on the motor 

type plate, provided the motor is blocked. The function is to be tested on the basis of the tripping characteristic line 
enclosed with the protection switch. Also observe the regulations especially enclosed with the device.

–  The intake of foreign objects in the fan has to be avoided by using protection devices corresponding to IP20 (EN 60529) or 

with a mesh width of no more than 12 mm.

– 

The compliance of the air gap (the gap between nozzle and door panel, Fig . 7) represents an extremely important 
feature for explosion protection . For example, this can be affected by external influences on the casing . Therefore, 
the casing must not be deformed during the assembly .

  

Maintaining the required gap at any point of the circumference 

must be ensured by regular inspection!

 

–  In order to comply with operational safety requirements, a vibration check must be carried out at regular intervals! Alternatively, 

it is advisable to install an Ex-version vibration monitoring system on site. This must take the system out of service when the 
limits have been exceeded. The permissible vibration limits according to ISO 14694 are shown in the table on page 7, 3.6.

–  The planners and operators must ensure easy access for inspection and cleaning work!   
–  The operator is responsible for compliance with all plant-related safety regulations.
–  A uniform inflow and a free discharge must be ensured.
–  Upstream and downstream components or those that are directly in the air stream must not have unprotected 

aluminium or steel surfaces. According to DIN EN 14986, paint containing aluminium must not be used (risk of a 
thermite reaction).

–  If there is a danger of lightning, the systems must be protected by suitable lightning protection measures.
–  Product must be located at a sufficiently safe distance to transmitters or be protected by suitable shielding.
–  The regulations for avoiding an ignition hazard due to electrostatic discharges (TRGS 727) must be implemented.

ATTENTION

 

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ATTENTION

 

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CHAPTER 2 

SAFETY INFORMATION 

WARNING

 

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ATTENTION

 

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*(Performance and noise data from the cur-
rently valid Helios documentation and  
the internet)

D

     EN    

Содержание MegaBox MB

Страница 1: ...Explosionsgesch tzte Baureihen Explosion proof series MegaBox MB Radialventilatoren Centrifugal fans m EN Helios Ventilatoren MONTAGE UND BETRIEBSVORSCHRIFT INSTALLATION AND OPERATING INSTRUCTIONS DE...

Страница 2: ...eb Seite 8 KAPITEL 4 INSTANDHALTUNG UND WARTUNG Seite 8 4 0 Instandhaltung und Wartung Seite 8 4 1 Reinigung Seite 8 4 2 Hinweise St rungsursachen Seite 8 4 3 Ersatzteile Seite 8 4 4 Stilllegen und En...

Страница 3: ...tel und Feuchtigkeits in di ka to ren Der Lager ort muss ersch tterungsfrei wassergesch tzt und frei von Temperatur schwan kun gen sein Lagertemperatur 20 C bis 40 C diese Grenzwerte d rfen nicht bers...

Страница 4: ...chender f rdiejeweiligeZonezugelassenerGer tekategorie ver wendet werden Weitere Informationen sind den einschl gigen Normen und Gesetzestexten zu entnehmen Vor allen Wartungs und Installationsarbeite...

Страница 5: ...z erforderlich sein Ventilatoren die durch ihre Einbauweise z B Einbau in L ftungskan le oder geschlossene Aggregate gesch tzt sind ben tigen kein Schutzgitter wenn die Anlage die gleiche Sicherheit b...

Страница 6: ...r Verpackung und vor Montagebeginn sind folgende Punkte zu berpr fen liegen Transportsch den vor Freilauf des Laufrades einheitlicher Abstand von Laufradkanten zu Geh use Luftspalt Mindestluftspalte s...

Страница 7: ...terschutzdach MB WSD Zubeh r montiert werden Abb 5 Die MegaBox ist f r vollkommen freie v llig ungesch tzte Bewitterung nicht geeignet Das Wetterschutzdach ist aus verzinktem Stahlblech und zur Befest...

Страница 8: ...undendienst kontaktieren Eigene Reparaturversuche sind strikt untersagt Type in mm Spaltbreite T r B Spaltbreite D se C MBD 160 4 Ex 160 min 2 0 2 MBD 160 2 Ex 160 min 2 0 2 MBD 180 4 Ex 180 min 2 0 2...

Страница 9: ...e zu berpr fen Auf die Beachtung der diesen Ger ten noch speziell beiliegenden Vorschriften wird hingewiesen Anschlussdaten m ssen mit den An gaben des Motorleistungsschildes bereinstimmen Die Einf hr...

Страница 10: ...gerungen Stromaufnahme Funktion der Sicherheitsbauteile falls vorhanden Es wird empfohlen ein Anlagenwartungsbuch zu f hren und die durchgef hrten Pr fungen und Pr fungsergebnisse einzutragen Die Erge...

Страница 11: ...470 35 MBD 180 Ex 470 412 269 20 230 55 134 4 618 106 5 200 200 161 219 470 30 Type A B C D E F G H I J K L M N Gewicht bis max kg Abb 8 Ma e in mm MBD 280 Ex 625 537 360 85 295 140 171 5 853 142 5 3...

Страница 12: ...ig 6 2 Motortypenschild Eine Kopie des Motortypenschilds befindet sich neben dem Typenschild Technischen Daten sind dem Motortypenschild zu entnehmen 6 3 Zubeh r f r Ex Ventilatoren Angaben zum Ex Zub...

Страница 13: ...Verlegung nach VDE n JA 3 Mindestluftspalt gepr ft n JA Wert 4 Freier Lauf des Laufrades gepr ft n JA 5 Stromaufnahme gemessen vgl mit Typenschild n JA Wert 6 F rder und Drehrichtung gepr ft n JA 7 S...

Страница 14: ...7 Fehlerschleifen Impedanz TN System oder Erdungswiderstand IT System ausreichend 8 Isolationswiderstand ist ausreichend 9 Die automatische elektrische Schutzeinrichtung spricht in zul ssigen Grenzwe...

Страница 15: ...13 MegaBox MB Radialventilatoren Montage und Betriebsvorschrift DE...

Страница 16: ...7 3 10 Commissioning Page 7 3 11 Operation Page 8 CHAPTER 4 MAINTENANCE AND SERVICING Page 8 4 0 Maintenance and servicing Page 8 4 1 Cleaning Page 8 4 2 Indications Fault causes Page 8 4 3 Spare part...

Страница 17: ...ging plastic bag with desiccant and humidity indicators The storage location must be vibration free water tight and free from temperature fluctuations Storage temperature 20 C to 40 C and these limits...

Страница 18: ...legal texts Before any maintenance or installation work or before opening the terminal compartment the device must be fully isolated from the power supply and secured against unintended restart The e...

Страница 19: ...uarantees the same protection It should be noted that the operator will be held responsible for accidents occurring as a result of missing protection devices 2 3 Air flow direction and direction of ro...

Страница 20: ...nts must be checked after the removal of packaging and prior to the start of assembly is transportation damage apparent free movement of the impeller uniform distance from impeller blade to casing air...

Страница 21: ...on the outdoor cover hood MB WSD Accessories must be mounted Fig 5 The MegaBox is not suitable for completely unprotected exposure to the weather The outdoor cover hood is made of galvanised sheet ste...

Страница 22: ...repair attempts are strictly prohibited NOTE ATTENTION m Type in mm Gap width door panel B Gap width nozzle C MBD 160 4 Ex 160 min 2 0 2 MBD 160 2 Ex 160 min 2 0 2 MBD 180 4 Ex 180 min 2 0 2 MBD 200 4...

Страница 23: ...tic line enclosed with the protection switch Also observe the regulations especially enclosed with the device Electrical connection data must correspond to the motor type plate data The installation o...

Страница 24: ...process Casing impeller surface coating e g rust paint damage Bearing noises Damage Vibrations Deposits of dirt Power consumption Function of the safety components if provided It is recommended that...

Страница 25: ...180 Ex 470 412 269 20 230 55 134 4 618 106 5 200 200 161 219 470 30 Type A B C D E F G H I J K L M N Weight up to max kg Fig 8 Dimensions in mm MBD 280 Ex 625 537 360 85 295 140 171 5 853 142 5 315 31...

Страница 26: ...ate A copy of the motor type plate is located next to the fan type plate Technical data is shown on the motor type plate 6 3 Accessories for explosion proof fans Information on explosion proof accesso...

Страница 27: ...tallation to VDE n YES 3 Minimum air gap checked n YES Value 4 Unhindered running of impeller checked n YES 5 Current consumption measured cf type plate n YES Value 6 Airflow direction and direction o...

Страница 28: ...hysical check visual check 7 Fault loop impedance TN system or earthing resistance IT system satisfactory 8 Insulation resistance is sufficient 9 Automatic electrical protective devices operate within...

Страница 29: ...13 MegaBox MB Centrifugal fans Installation and Operating Instructions EN...

Страница 30: ...14 MegaBox MB Centrifugal fans Installation and Operating Instructions EN...

Страница 31: ...15 MegaBox MB Centrifugal fans Installation and Operating Instructions EN...

Страница 32: ...OS Ventilatoren GmbH Co KG Lupfenstra e 8 78056 VS Schwenningen F HELIOS Ventilateurs Le Carr des Aviateurs 157 av Charles Floquet 93155 Le Blanc Mesnil Cedex CH HELIOS Ventilatoren AG Tannstrasse 4 8...

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